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US4418241A Expired / Lapsed US ⏱️ 0.0 years remaining

Insulated coil

Assignee: Mitsubishi Electric Corp
•
Filing: 1982-01-06
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Granted: 1983-11-29
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Expires: 2002-01-06
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Abstract

Abstract An insulated coil formed by a method, comprising: (a) heat bonding an integrated mica sheet (1) to an aromatic polyamide fibril sheet (2), said integrated mica sheet obtained by forming a mixture of mica flakes and aromatic polyamide fibrils into a sheet and said aromatic polyamide fibril sheet obtained by impregnating an insulating cloth or glass fiber cloth with aromatic polyamide fibrils; (b) treating the integrated sheet material obtained with a thermosetting resin; (c) wrapping an electric conductor with the integrated sheet material; (d) impregnating the wrapped electric conductor with a thermosetting resin under the force of a vacuum or a vacuum-pressure treatment, and (e) molding the resin impregnated wrapped conductor while heating the same.

Inventors

  • 👤 Kenzou Fujiwara

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 05:55
CPC Classifications
H; H01; H01B; H01B13/00; H01B13/06; H01B13/065; C; C08; C08J; C08J5/00; C08J5/04; H01B3/00; H01B3/02; H01B3/04; H01B3/18; H01B3/30; H01B3/40; H01F; H01F41/00; H01F41/02; H01F41/04; H01F41/12; H01F41/122; H01F41/127; H02; H02K; H02K3/00; H02K3/32; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/251; Y10T428/29; Y10T428/2911

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 115 words
An insulated coil formed by a method, comprising: (a) heat bonding an integrated mica sheet (1) to an aromatic polyamide fibril sheet (2), said integrated mica sheet obtained by forming a mixture of mica flakes and aromatic polyamide fibrils into a sheet and said aromatic polyamide fibril sheet obtained by impregnating an insulating cloth or glass fiber cloth with aromatic polyamide fibrils; (b) treating the integrated sheet material obtained with a thermosetting resin; (c) wrapping an electric conductor with the integrated sheet material; (d) impregnating the wrapped electric conductor with a thermosetting resin under the force of a vacuum or a vacuum-pressure treatment; and (e) molding the resin impregnated wrapped conductor while heating the same.
Claim 2
Dependent Claim 115 words
An insulated coil formed by a method, comprising: (a) heat bonding an integrated mica sheet (1) to an aromatic polyamide fibril sheet (2), said integrated mica sheet obtained by forming a mixture of mica flakes and aromatic polyamide fibrils into a sheet and said aromatic polyamide fibril sheet obtained by impregnating an insulating cloth or glass fiber cloth with aromatic polyamide fibrils; (b) treating the integrated sheet material obtained with a thermosetting resin; (c) wrapping an electric conductor with the integrated sheet material; (d) impregnating the wrapped electric conductor with a thermosetting resin under the force of a vacuum or a vacuum-pressure treatment; and (e) molding the resin impregnated wrapped conductor while heating the same.
Claim 3
Dependent Claim 19 words
The insulated coil of claim 1, wherein said aromatic polyamide fibril sheet is obtained by a hot calendering technique.
Claim 4
Dependent Claim 51 words
The insulated coil of claim 1, which further comprises a laminated mica structure formed by supporting said complex integrated mica bonded sheet on a backing support of a porous, insulating glass fiber cloth, a nonwoven polyester fabric, a film not provided with split mica or a sheet of aromatic polyamide fibrils.
Claim 5
Dependent Claim 51 words
The insulated coil of claim 3, which further comprises a laminated mica structure formed by supporting said complex integrated mica bonded sheet on a backing support of a porous, insulating glass fiber cloth, a nonwoven polyester fabric, a film not provided with split mica or a sheet of aromatic polyamide fibrils.
Claim 6
Dependent Claim 56 words
The insulated coil of claim 1, wherein the taped coil is formed by winding said coil with said complex integrated mica bonded sheet and a split mica tape or sheet prepared by supporting split mica on a porous insulating glass fiber cloth, polyester nonwoven fabric or film support and impregnating the support with a thermosetting resin.
Claim 7
Dependent Claim 56 words
The insulated coil of claim 2, wherein the taped coil is formed by winding said coil with said complex integrated mica bonded sheet and a split mica tape or sheet prepared by supporting split mica on a porous insulating glass fiber cloth, polyester nonwoven fabric or film support and impregnating the support with a thermosetting resin.
Claim 8
Dependent Claim 34 words
The insulated coil of claim 1, wherein the amount of said thermosetting resin combined with 100 parts by weight of said complex integrated mica bonded sheet ranges from 0.1 to 20 parts by weight.
Claim 9
Dependent Claim 24 words
The insulated coil of claim 1, wherein said thermosetting resin is an epoxy resin, an unsaturated polyester, an esterimide, a silicone or a polyamide.
Claim 10
Dependent Claim 29 words
The insulated coil of claim 1, wherein said integrated mica sheet comprises from 0.1-5 parts by weight of aromatic polyamide fibrils per 100 parts by weight of mica flakes.

References Cited (Backward Citations)

US3775628A Cited
US4033805A Cited
US4273825A Cited
US4335367A Cited
US4286010A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-28 1987-05-30 1987-11-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-28 1991-05-30 1991-11-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-28 1995-05-30 1995-11-29 $7700.00 Window Closed / Lapsed

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