US4418123A
Expired / Lapsed
US
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Extrudable self-adhering elastic and method of employing same
Assignee: HB Fuller Licensing and Financing Inc
•
Filing: 1981-12-03
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Granted: 1983-11-29
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Expires: 2001-12-03
Abstract
Abstract A self-adhering elastic comprises a block copolymer having glassy endblocks and an amorphous midblock, a midblock resin and an endblock resin.
Inventors
- 👤 William L. Bunnelle
- 👤 Richard C. Lindmark
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 12:31
CPC Classifications
B; B32; B32B; B32B37/00; B32B37/14; B32B37/144; A; A61; A61F; A61F13/00; A61F13/15; A61F13/15577; A61F13/15585; A61F13/15593; B32B2309/00; B32B2309/02; B32B2309/08; B32B2309/10; B32B2309/105; B32B2309/12; B32B2309/60; B32B2309/68; B32B2555/00; B32B2555/02; B32B37/12; B32B37/1207; B32B37/15; B32B37/153; B32B38/00; B32B38/06; Y; Y10; Y10S; Y10S428/00; Y10S428/906; Y10T; Y10T156/00; Y10T156/10; Y10T156/1052; Y10T156/1084; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24446; Y10T428/31504; Y10T428/31855; Y10T428/31909; Y10T428/31913; Y10T428/31917
Claims Analysis
Total Claims: 23
Claim 1
Independent Claim
222 words
A method for imparting elastic properties to a flexible substrate, which comprises contacting a surface of the flexible substrate with a band of a self-adhering elastic composition which consists essentially of: (a) a block copolymer comprising at least one substantially amorphous, rubbery polymeric midblock and at least was glassy poly(vinylarene) end blocks; (b) about 20 to 150 parts by weight of a midblock associating resin; and (c) about 10 to 50 parts by weight of an endlock associating resin having a glass transition temperature and a softening point above about 115° C. each per 100 parts of the block copolymer; wherein the proportions of components (a), (b), and (c) are selected to provide the following properties: (i) a tensile strength at 500% elongation, determined at 20°-25° C., of at least 50 pounds per square inch; (ii) a 180° peel resistance, according to PSTC-1, determined at 20°-25° C. 24 hours after formation of the pressure-sensitive adhesive bond, of at least about 450 grams per 25.4 mm-width; (iii) a dead load deformation, tested at 37.8° C. and 1500 g/cm 2 , less than 50%; and (iv) a loss modulus of 5×10 4 to 100×10 4 dynes/cm 2 , a storage modulus of 65×10 4 to 225×10 4 dynes/cm 2 , and a loss tangent of 0.03 to 1.0, at 0.01-0.25 Hz at 25°-50° C.
Claim 2
Independent Claim
222 words
A method for imparting elastic properties to a flexible substrate, which comprises contacting a surface of the flexible substrate with a band of a self-adhering elastic composition which consists essentially of: (a) a block copolymer comprising at least one substantially amorphous, rubbery polymeric midblock and at least was glassy poly(vinylarene) end blocks; (b) about 20 to 150 parts by weight of a midblock associating resin; and (c) about 10 to 50 parts by weight of an endlock associating resin having a glass transition temperature and a softening point above about 115° C. each per 100 parts of the block copolymer; wherein the proportions of components (a), (b), and (c) are selected to provide the following properties: (i) a tensile strength at 500% elongation, determined at 20°-25° C., of at least 50 pounds per square inch; (ii) a 180° peel resistance, according to PSTC-1, determined at 20°-25° C. 24 hours after formation of the pressure-sensitive adhesive bond, of at least about 450 grams per 25.4 mm-width; (iii) a dead load deformation, tested at 37.8° C. and 1500 g/cm 2 , less than 50%; and (iv) a loss modulus of 5×10 4 to 100×10 4 dynes/cm 2 , a storage modulus of 65×10 4 to 225×10 4 dynes/cm 2 , and a loss tangent of 0.03 to 1.0, at 0.01-0.25 Hz at 25°-50° C.
Claim 3
Dependent Claim
12 words
The method of claim 1 wherein the flexible substrate is substantially inelastic.
Claim 4
Dependent Claim
11 words
The method of claim 1 wherein the flexible substrate is pre-gathered.
Claim 5
Dependent Claim
49 words
The method of claim 1 wherein prior to contacting the band with the flexible substrate the band is formed by extruding the self-adhering elastic composition at a temperature above its endblock Tg, and cooling the extruded band to a temperature below its endblock Tg but above its midblock Tg.
Claim 6
Dependent Claim
17 words
The method of claim 4 wherein the band is simultaneously cooled and contacted with the flexible substrate.
Claim 7
Dependent Claim
37 words
The method of claim 1 wherein the band is placed under tension, at a temperature below its endblock Tg, in such a manner that the band is elongated when contacted with the surface of the flexible substrate.
Claim 8
Dependent Claim
18 words
The method of claim 1 wherein the band is continuously contacted with the surface of the flexible substrate.
Claim 9
Dependent Claim
24 words
The method of claim 1, wherein the flexible substrate comprises a polymeric film or a woven or nonwoven web, less than 3 mm thick.
Claim 10
Dependent Claim
86 words
The method of claim 1 wherein: (a) the block copolymer comprises at least one substantially amorphous midblock, and at least two poly(vinylarene) endblocks, and (b) about 20 to 150 parts by weight of the midblock associating resin; and (c) about 10 to 150 parts by weight of the endblock associating resin comprising an aromatic, essentially hydrocarbon endblock associating resin having a Tg and a softening point greater than the copolymer endblocks and the midblock associating resin, each per one hundred parts by weight of component (a).
Claim 11
Dependent Claim
44 words
The method of claim 9 wherein the self-adhering elastic has the following rheological properties at a temperature of about 25°-50° C.: ______________________________________
0.01 Hz 0.25 Hz
______________________________________
loss modulus, 10.sup.4 dynes/cm.sup.2
5-25 10-100
storage modulus, 10.sup.4 dynes/cm.sup.2
75-200 75-200
loss tangent 0.05-0.3 0.08-1.0
______________________________________
Claim 12
Dependent Claim
35 words
The method of claim 10 wherein said rheological properties are as follows: ______________________________________
0.01 Hz
0.25 Hz
______________________________________
loss modulus, 10.sup.4 dynes/cm.sup.2
8-16 15-35
storage modulus, 10.sup.4 dynes/cm.sup.2
100-175 120-200
loss tangent 0.07-0.10
0.1-0.25.
______________________________________
Claim 13
Dependent Claim
32 words
The method of claim 1 wheein the dead load deformation of said self-adhering elastic, at 37.8° C. for 3 hours, and 1500 g/cm 2 of cross section, is less than about 50%.
Claim 14
Independent Claim
265 words
The method for imparting a self-adhering elastic to a flexible substrate comprising the steps of: (a) unreeling a band of self-adhering elastic composition from a roll, said roll being maintained at a temperature below the softening point of said self-adhering elastic and said band of self-adhering elastic being an extrudate at least 50 microns in thickness which consists essentially of a block copolymer comprising at least one substantially amorphous, rubbery polymeric midblock and at least two glassy poly(vinylarene) end blocks; (ii) 20-150 parts per hundred of a midblock associating resin; and (iii) 10-150 parts per hundred of an aromatic, essentially hydrocarbon endblock associating resin having a Tg and a softening point above 115° C. each per one hundred parts of the block copolymer; wherein the proportions (i), (ii), and (iii) are selected to provide the following properties: (i) a tensile strength at 500% elongation, determined at 20°-25° C., of at least 50 pounds per square inch; (ii) at 180° peel resistance, according to PSTC-1, determined at 20°-25° C. 24 hours after formation of the pressure-sensitive adhesive bond, of at least about 450 grams per 25.4 mm-width; (iii) a dead load deformation, tested at 37.8° C. and 1500 g/cm 2 , less than 50%; and (iv) a loss modulus of 5×10 4 to 100×10 4 dynes/cm 2 , a storage modulus of 65×10 4 to 225×10 4 dynes/cm 2 , and a loss tangent of 0.03 to 1.0, at 0.01-0.25 Hz at 25°-50° C. (b) contacting the band of self-adhering elastic with a surface of a flexible substrate forming a bond between the substrate and elastic.
Claim 15
Independent Claim
265 words
The method for imparting a self-adhering elastic to a flexible substrate comprising the steps of: (a) unreeling a band of self-adhering elastic composition from a roll, said roll being maintained at a temperature below the softening point of said self-adhering elastic and said band of self-adhering elastic being an extrudate at least 50 microns in thickness which consists essentially of a block copolymer comprising at least one substantially amorphous, rubbery polymeric midblock and at least two glassy poly(vinylarene) end blocks; (ii) 20-150 parts per hundred of a midblock associating resin; and (iii) 10-150 parts per hundred of an aromatic, essentially hydrocarbon endblock associating resin having a Tg and a softening point above 115° C. each per one hundred parts of the block copolymer; wherein the proportions (i), (ii), and (iii) are selected to provide the following properties: (i) a tensile strength at 500% elongation, determined at 20°-25° C., of at least 50 pounds per square inch; (ii) at 180° peel resistance, according to PSTC-1, determined at 20°-25° C. 24 hours after formation of the pressure-sensitive adhesive bond, of at least about 450 grams per 25.4 mm-width; (iii) a dead load deformation, tested at 37.8° C. and 1500 g/cm 2 , less than 50%; and (iv) a loss modulus of 5×10 4 to 100×10 4 dynes/cm 2 , a storage modulus of 65×10 4 to 225×10 4 dynes/cm 2 , and a loss tangent of 0.03 to 1.0, at 0.01-0.25 Hz at 25°-50° C. (b) contacting the band of self-adhering elastic with a surface of a flexible substrate forming a bond between the substrate and elastic.
Claim 16
Dependent Claim
11 words
The method of claim 13 wherein the substrate is substantially inelastic.
Claim 17
Dependent Claim
26 words
The method of claim 13 wherein the band is placed under tension in such a manner that it is elongated when contacted with the flexible substrate.
Claim 18
Dependent Claim
11 words
The method of claim 13 wherein the band has a backing.
Claim 19
Dependent Claim
30 words
The method of claim 16, wherein the backing of the band comprises a release liner which is removed from the band prior to contacting the band with the flexible substrate.
Claim 20
Dependent Claim
14 words
The method of claim 16, wherein the backing of the band is substantially elastomeric.
Claim 21
Dependent Claim
26 words
The method of claim 16 wherein the self-adhering elastic has been formed by coextruding the backing and the band, and wherein the backing has release characteristics.
Claim 22
Dependent Claim
14 words
An article which comprises a product of the method of claim 1 or 13.
Claim 23
Dependent Claim
10 words
The article of claim 20 which comprises a disposable diaper.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1986-11-28 | 1987-05-30 | 1987-11-29 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1990-11-28 | 1991-05-30 | 1991-11-29 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1994-11-28 | 1995-05-30 | 1995-11-29 | $7700.00 | Window Closed / Lapsed |