Sealed electrical contact assembly and electrical switch made therefrom

Claim 2

An actuating mechanism comprising: housing means having a top, bottom and sides, said housing means having opening means in said top; actuating means mounted in said housing means; pivot means on said actuating means and said housing means pivotally mounting said actuating means for reciprocal movement; pivot member means on said bottom; movable member means having embossment means with said embossment means engaging said pivot member means enabling said movable member means to pivot thereabout; spring biased means mounted in said actuating means engaging said movable member means on one side of said embossment means to maintain said movable member means in one position, to maintain said movable member means in another position when said actuating means moves said spring-biased means to the other side of said embossment means in engagement therewith and urging said pivot means of said actuating means against said housing means to maintain said pivot means of said actuating means and housing means in engagement; and operating means of said actuating means extending through said opening means of said top for operating said actuating means about said pivot means to move said spring-biased means along said movable member means from the one side of said embossment means to the other side thereof.

Claim 3

An actuating mechanism as set forth in claim 1 wherein said actuating means comprises stop means engageable with said housing means to limit movement of said actuating means.

Claim 4

An actuating mechanism as set forth in claim 2 wherein said stop means comprise inclined surfaces meeting at an apex, said pivot means comprising pie-shaped means having apexes coincident with said apex, said apexes engaging an inside surface of said top.

Claim 5

An actuating mechanism as set forth in claim 1 wherein said spring-biased means comprises button means disposed in a cavity in said actuating means and coil spring means extending between a bottom surface of said cavity and said button means.

Claim 6

An actuating mechanism as set forth in claim 4 wherein said bottom of said housing means includes recess means having exposed stationary electrical contact means, one of said electrical contact means including said pivot member means on which said embossment means of said movable member means defining movable electrical contact means is pivotally mounted.

Claim 7

An actuating mechanism as set forth in claim 5 wherein membrane means is sealingly secured onto said bottom covering said recess means and sealing said stationary contact means and movable contact means.

Claim 8

An electrical switch, comprising: dielectric frame means having upper surface means in which recess means are located; stationary electrical contact means secured in said frame means and including opposed sets of stationary contact section means respectively disposed within said recess means, one of the opposed sets of stationary contact section means having pivot means; movable electrical contact means having complementary pivot area means pivotally mounted on said pivot means so that said movable contact means is pivoted between a first position for electrically connecting said opposed sets of stationary contact section means and to a second position for electrically disconnecting said opposed sets of stationary contact section means, said pivot area means maintaining said movable contact means on said pivot means and within said recess means; housing means secured onto said frame means; contact-operating means mounted in said housing means in operative association with respective ones of said movable contact means, said contact-operating means including movable means and contact-engaging means, said movable means movably mounted in said housing means for movement between said first position and said second position, said contact-engaging means comprising spring-biased means disposed in said movable means and in engagement with said movable contact means for moving said movable contact means to said first position or said second position when said movable means is moved to said first position or said second position.

Claim 9

An electrical switch, comprising: dielectric frame means having upper surface means in which recess means are located; stationary electrical contact means secured in said frame means and including opposed sets of stationary contact section means respectively disposed within said recess means, one of the opposed sets of stationary contact section means having pivot means; movable electrical contact means having complementary pivot area means pivotally mounted on said pivot means so that said movable contact means is pivoted between a first position for electrically connecting said opposed sets of stationary contact section means and to a second position for electrically disconnecting said opposed sets of stationary contact section means, said pivot area means maintaining said movable contact means on said pivot means and within said recess means; housing means secured onto said frame means; contact-operating means mounted in said housing means in operative association with respective ones of said movable contact means, said contact-operating means including movable means and contact-engaging means, said movable means movably mounted in said housing means for movement between said first position and said second position, said contact-engaging means comprising spring-biased means disposed in said movable means and in engagement with said movable contact means for moving said movable contact means to said first position or said second position when said movable means is moved to said first position or said second position.

Claim 10

An electrical switch as set forth in claim 7 wherein said frame means includes membrane means sealingly secured on said upper surface means, said spring-biased means engaging said movable contact means through said membrane means.

Claim 11

An electrical switch as set forth in claim 8 wherein said frame means also includes further membrane means sealingly secured to a bottom surface of said frame means.

Claim 12

An electrical switch as set forth in claim 7 wherein said stationary electrical contact means have terminal section means for electrical connection with socket means in a circuit board.

Claim 13

An electrical switch as set forth in claim 7 wherein free ends of said movable electrical contact means have contact finger means.

Claim 14

An electrical switch as set forth in claim 7 wherein latch means are included on said frame means and said housing means latchably securing said housing means and said frame means together.

Claim 15

An electrical switch as set forth in claim 7 wherein said movable means comprise rocker means having pivot means engaging an inside surface of said housing means, said rocker means including cavity means therein, spring means mounted in said cavity means along with said contact-engaging means so that said spring means urges said contact-engaging means in engagement with said movable contact means and said pivot means in engagement with said inside surface of said housing means.

Claim 16

An electrical switch as set forth in claim 13 wherein said pivot means are in the form of pie-shaped means extending outwardly from each side of said rocker means.

Claim 17

An electrical switch as set forth in claim 13 wherein said housing means includes recess means, said rocker means include projection means positioned within said recess means due to the spring bias of said spring means, notch means in said projection means for engagement by a probe to move said rocker means from said first position to said second position or vice versa.

Claim 18

An electrical switch as set forth in claim 14 wherein said rocker means include shoulder means for engagement with said inside surface of said housing means to limit movement of said rocker means in said first position and said second position.

Claim 19

A sealed electrical contact assembly, comprising: dielectric frame means having upper surface means in which recess means are located; stationary electrical contact means secured in said frame means and including opposed sets of stationary contact section means respectively disposed within said recess means, one of the opposed sets of stationary contact section means having pivot means; movable electrical contact means having complementary pivot area means pivotally mounted on said pivot means so that said movable contact means is pivoted between a first position for electrically connecting said opposed set of stationary contact section means and to a second position for electrically disconnecting said opposed sets of stationary contact section means, said pivot area means maintaining said movable contact means on said pivot means and within said recess means; and membrane means sealingly secured on said upper surface means and covering said recess means and movable contact means and opposed sets of stationary contact section means therein thereby maintaining said movable electrical contact means on said pivot means.

Claim 20

A sealed electrical contact assembly, comprising: dielectric frame means having upper surface means in which recess means are located; stationary electrical contact means secured in said frame means and including opposed sets of stationary contact section means respectively disposed within said recess means, one of the opposed sets of stationary contact section means having pivot means; movable electrical contact means having complementary pivot area means pivotally mounted on said pivot means so that said movable contact means is pivoted between a first position for electrically connecting said opposed set of stationary contact section means and to a second position for electrically disconnecting said opposed sets of stationary contact section means, said pivot area means maintaining said movable contact means on said pivot means and within said recess means; and membrane means sealingly secured on said upper surface means and covering said recess means and movable contact means and opposed sets of stationary contact section means therein thereby maintaining said movable electrical contact means on said pivot means.

Claim 21

A sealed electrical contact assembly as set forth in claim 17, wherein other membrane means is sealingly secured to bottom surface means of said frame means.

Claim 22

A sealed electrical contact assembly as set forth in claim 17, wherein a housing member is latchably secured onto said frame means, and movable members disposed in said housing member and including spring-biased members engaging respective movable contact means through said membrane means, sections of said movable members are engageable to move said movable members from one position moving said movable contact means via said spring-biased members to the first position electrically connecting the opposing sets of stationary contact section means and to the second position moving said movable contact means to the position disconnecting the opposing sets of stationary contact section means.

Claim 23

A sealed electrical contact assembly as set forth in claim 17, wherein the free ends of said movable contact means have contact fingers.

Claim 24

A sealed electrical contact assembly as set forth in claim 17, wherein said stationary contact means have terminal section means for electrical connection with circuit paths on a printed circuit board.