Thick film conductor compositions

Claim 2

A conductive element comprising a nonconductive ceramic substrate having a conductive pattern affixed thereon by (a) printing thereon a patterned film of a screen-printable paste which is a dispersion in organic medium of a metallization comprising an admixture of finely divided particles of (1) 30-80% by weight noble metal or alloy thereof, (2) 1-20% by weight low melting, low viscosity glass, (3) 0.1-10% by weight inorganic metal oxide capable of reacting with Al 2 O 3 under firing conditions to form a spinel structure, and (4) organotitanate which is a source of positive titanium ions under firing conditions, (b) drying, and (c) firing the dried film to effect volatilization of the organic medium and liquid phase sintering of the glass.

Claim 3

A process for making conductors comprising (a) applying to a nonconductive substrate a patterned thick film of a screen-printable paste which is a dispersion in organic medium of a metallization comprising an admixture of finely divided particles of (1) 30-80% by weight noble metal or alloy thereof, (2) 1-20% by weight low melting, low viscosity glass, (3) 0.1-10% by weight inorganic metal oxide capable of reacting with Al 2 O 3 under firing conditions to form a spinel structure, and (4) an organotitanate which is a source of positive titanium ions under firing conditions, (b) drying the film, and (c) firing the dried film to effect volatilization of the organic medium and liquid phase sintering of the glass and noble metal or noble metal alloy.

Claim 4

A process for making conductors comprising (a) applying to a nonconductive substrate a patterned thick film of a screen-printable paste which is a dispersion in organic medium of a metallization comprising an admixture of finely divided particles of (1) 30-80% by weight noble metal or alloy thereof, (2) 1-20% by weight low melting, low viscosity glass, (3) 0.1-10% by weight inorganic metal oxide capable of reacting with Al 2 O 3 under firing conditions to form a spinel structure, and (4) an organotitanate which is a source of positive titanium ions under firing conditions, (b) drying the film, and (c) firing the dried film to effect volatilization of the organic medium and liquid phase sintering of the glass and noble metal or noble metal alloy.

Claim 5

The process of claim 2 in which the noble metal component of the metallization is an admixture of palladium and silver particles in a weight ratio of 0.06 to 1.5 Pd/Ag.

Claim 6

The process of claim 2 in which the glass is a bismuth-free lead germanate glass containing 50-80% wt. Pb 3 O 4 and 10-30% wt. GeO 2 .

Claim 7

The process of claim 2 in which the spinel-forming component is an oxide or oxide precursor of a divalent metal selected from the group consisting of Zn, Mg, Co, Ni, Fe, and Mn.

Claim 8

The process of claim 2 in which the organotitanate is an hydrolyzable metal alcoholate of titanium corresponding to the formula (AO) 4x-2y TiO y , in which A is C 1-8 alkyl or a mixture of C 1-8 alkyl and C 1-8 acyl, O is an oxygen atom covalently bonded to two titanium atoms, x is an interger of 1 to 12, and y is O or an interger from 1 to 3×/2.