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US4416694A Expired / Lapsed US ⏱️ 0.0 years remaining

Sand reclamation

Assignee: Foseco International Ltd
•
Filing: 1981-05-29
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Granted: 1983-11-22
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Expires: 2001-05-29
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Abstract

Abstract A foundry sand composition which comprises particulate sand, aqueous sodium silicate as binder and an alkylene carbonate as hardener and which after use for moulds and/or cores in metal casting can be reclaimed for reuse by an attrition process contains before use no more than 11% by weight of alkylene carbonate based on the weight of aqueous sodium silicate and during the reclamation process has a residual moisture content of less than 0.8% by weight as determined by loss on ignition on 550° C.

Inventors

  • 👤 John Stevenson
  • 👤 John Machin
  • 👤 David L. Dyke

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 03:41
CPC Classifications
B; B22; B22C; B22C5/00; B22C5/18; B22C1/00; B22C1/16; B22C1/18; B22C1/186; B22C1/188; Y; Y10; Y10S; Y10S241/00; Y10S241/10

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 117 words
A method of producing an acceptable reclaimed sand from foundry moulds or cores which have been used to produce metal castings which method comprises comminuting to particulate form, used molds or cores formed from a composition consisting essentially of particulate sand, aqueous sodium silicate and an alkylene carbonate, with the content of alkylene carbonate not exceeding 11% by weight based on the weight of aqueous sodium silicate and subjecting the resultant particles to an attrition process so as to remove contaminants therefrom and wherein prior to or during the attrition process the particles are dried so that they contain no more than 0.8% by weight of residual moisture as determined by loss or ignition at 550° C.
Claim 2
Dependent Claim 32 words
The method according to claim 1 wherein during reclamation the used sand composition contains no more than 0.5% by weight of residual moisture as determined by loss on ignition of 550° C.
Claim 3
Dependent Claim 23 words
The method according to claim 1 wherein the alkylene carbonate content is 8-11% by weight based on the weight of aqueous sodium silicate.
Claim 4
Dependent Claim 33 words
The method according to claim 1 wherein the alkylene carbonate is selected from the group consisting of propylene carbonate, an isomer of butylene carbonate and a mixture of ethylene carbonate and propylene carbonate.
Claim 5
Dependent Claim 21 words
The method according to claim 1 wherein sodium silicate has a silica to soda molar ratio of from 2.0:1 to 2.7:1.

References Cited (Backward Citations)

US3137046A Cited
US3542299A Cited
US4213785A Cited
US4233076A Cited
US4205796A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-21 1987-05-23 1987-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-21 1991-05-23 1991-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-21 1995-05-23 1995-11-22 $7700.00 Window Closed / Lapsed

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