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US4415455A Expired / Lapsed US ⏱️ 0.0 years remaining

Reverse osmosis membranes based on hydroxyalkyl methacrylate and methacrylic acid copolymers

Assignee: Rohm and Haas Co
•
Filing: 1982-11-09
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Granted: 1983-11-15
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Expires: 2002-11-09
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Abstract

Abstract Good salt rejection, flux characteristics and resistance to degradation are obtained with semi-permeable reverse osmosis membranes made by coating a microporous substrate with a copolymer of a hydroxy containing methacrylic ester and methacrylic acid, and cross-linking the copolymer subsequent to deposition on the substrate.

Inventors

  • 👤 Peter Osei-Gyimah
  • 👤 Peter G. Cartier
  • 👤 Paul E. Ellis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:27
CPC Classifications
B; B01; B01D; B01D69/00; B01D69/12; B01D69/125; B01D71/00; B01D71/06; B01D71/40; B01D71/401; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2913; Y10T428/2973; Y10T428/2975; Y10T428/31504; Y10T428/31855

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 78 words
A composite material suitable for use as a reverse osmosis membrane comprising a microporous substrate and, supported thereon, a thin, water-permeable desalinizing film, said desalinizing film comprising a copolymer of methacrylic acid and a hydroxy-containing monomer selected from ##STR3## wherein R is alkyl of 1 to 4 carbon atoms or BOH, A and B are alkylene having from 2 to about 4 carbon atoms, and x is 1 or 2, said film crosslinked by acid catalyzed ester formation.
Claim 2
Dependent Claim 78 words
A composite material suitable for use as a reverse osmosis membrane comprising a microporous substrate and, supported thereon, a thin, water-permeable desalinizing film, said desalinizing film comprising a copolymer of methacrylic acid and a hydroxy-containing monomer selected from ##STR3## wherein R is alkyl of 1 to 4 carbon atoms or BOH, A and B are alkylene having from 2 to about 4 carbon atoms, and x is 1 or 2, said film crosslinked by acid catalyzed ester formation.
Claim 3
Dependent Claim 18 words
A composite material as defined by claim 1 wherein the desalinizing film further contains a polyfunctional carboxylic acid.
Claim 4
Dependent Claim 15 words
A composite material as defined by claim 1, wherein said hydroxy-containing monomer is 2-hydroxyethyl methacrylate.
Claim 5
Dependent Claim 16 words
A composite material as defined by claim 1, wherein said microporous substrate is a polysulfone film.
Claim 6
Dependent Claim 17 words
A composite material as defined by claim 1, wherein said microporous substrate is a hollow fiber substrate.
Claim 7
Dependent Claim 108 words
A process for the production of a composite material suitable for use as a reverse osmosis membrane, which comprises applying to a microporous substrate a solution containing an acid catalyst and a copolymer of methacrylic acid and a monomer selected from ##STR4## wherein R is alkyl of from 1 to 4 carbon atoms or BOH, A and B are alkylene of from 2 to about 4 carbon atoms and x is 1 or 2; removing excess solution from said substrate; and heating the coated substrate at a temperature of from about 80° to about 135° C. for a period of at least about 5 minutes to effect cure.
Claim 8
Dependent Claim 108 words
A process for the production of a composite material suitable for use as a reverse osmosis membrane, which comprises applying to a microporous substrate a solution containing an acid catalyst and a copolymer of methacrylic acid and a monomer selected from ##STR4## wherein R is alkyl of from 1 to 4 carbon atoms or BOH, A and B are alkylene of from 2 to about 4 carbon atoms and x is 1 or 2; removing excess solution from said substrate; and heating the coated substrate at a temperature of from about 80° to about 135° C. for a period of at least about 5 minutes to effect cure.
Claim 9
Dependent Claim 29 words
A process as defined by claim 6, wherein said solution further contains a polyfunctional carboxylic acid in an amount of from about 0.05 to about 2 percent by weight.
Claim 10
Dependent Claim 15 words
A process as defined by claim 6, wherein said microporous substrate is a polysulfone film.
Claim 11
Dependent Claim 16 words
A process as defined by claim 6, wherein said microporous substrate is a hollow fiber substrate.
Claim 12
Dependent Claim 121 words
In a process for the purification of a liquid, said process comprising contacting said liquid with a reverse osmosis membrane, applying a pressure in excess of the osmotic pressure of said liquid, retaining impurities on said membrane, and recovering purified liquid, the improvement which comprises the utilization of, as said reverse osmosis membrane, a composite material comprising a microporous substrate and supported thereon a thin, liquid permeable film, said film comprising a copolymer of methacrylic acid and a hydroxy-containing monomer selected from ##STR5## wherein R is alkyl of 1 to 4 carbon atoms or BOH, A and B are alkylene having from 2 to 4 carbon atoms and X is 1 or 2, said film crosslinked by acid catalyzed ester formation.
Claim 13
Dependent Claim 121 words
In a process for the purification of a liquid, said process comprising contacting said liquid with a reverse osmosis membrane, applying a pressure in excess of the osmotic pressure of said liquid, retaining impurities on said membrane, and recovering purified liquid, the improvement which comprises the utilization of, as said reverse osmosis membrane, a composite material comprising a microporous substrate and supported thereon a thin, liquid permeable film, said film comprising a copolymer of methacrylic acid and a hydroxy-containing monomer selected from ##STR5## wherein R is alkyl of 1 to 4 carbon atoms or BOH, A and B are alkylene having from 2 to 4 carbon atoms and X is 1 or 2, said film crosslinked by acid catalyzed ester formation.
Claim 14
Dependent Claim 16 words
A process as defined by claim 10 wherein said film further contains a polyfunctinal carboxylic acid.
Claim 15
Dependent Claim 14 words
A process as defined by claim 10 wherein said hydroxy-containing monomer is 2-hydroxyethyl methacrylate.
Claim 16
Dependent Claim 14 words
A process as defined by claim 11 wherein said hydroxy-containing monomer is 2-hydroxyethyl methacrylate.
Claim 17
Dependent Claim 15 words
A process as defined by claim 10 wherein said microporous substrate is a polysulfone film.
Claim 18
Dependent Claim 15 words
A process as defined by claim 11 wherein said microporous substrate is a polysulfone film.
Claim 19
Dependent Claim 16 words
A process as defined by claim 10 wherein said microporous substrate is a hollow fiber substrate.
Claim 20
Dependent Claim 16 words
A process as defined by claim 11 wherein said microporous substrate is a hollow fiber structure.

References Cited (Backward Citations)

US4039440A Cited
US3963618A Cited
US3969452A Cited
US4005012A Cited
US4268463A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-11-14 1987-05-16 1987-11-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-11-14 1991-05-16 1991-11-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-11-14 1995-05-16 1995-11-15 $7700.00 Window Closed / Lapsed

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