Synergistic reinforcement promoter systems for filled polymers

Claim 2

A composition essentially free of free radical initiators comprising a hydrocarbon polymer, an inorganic filler, and about 0.1 to 5.0 weight percent of two interfacial agents wherein: (a) said agents are capable of copolymerization with each other; (b) at least one agent contains at least one reactive olefinic double bond capable of mechanico-chemical grafting to the polymer; (c) one agent is more highly adsorbable onto the filler surface while the other agent is more highly soluble in the filled polymer; and (d) said agents have a synergy index, S, being greater than zero, which is defined by the formula: S=50(Q.sub.A +Q.sub.S -0.2)(1-10R.sub.f °)(0.5-Δ.sup.2) wherein Q A and Q S are the Alfrey-Price resonance parameters of the most reactive olefinic double bonds in the adsorbable and soluble agents, respectively; R f ° is the relative flow ratio of the adsorbable agent measured by thin layer chromatography on a neutral silica gel using xylene as the eluant and di-n-butyl fumarate as the standard, and Δ is the the difference between the Hildebrand solubility parameter of the soluble agent and that of the polymer.

Claim 3

The composition of claim 1 wherein the hydrocarbon polymer is a polyolefin homopolymer or copolymer.

Claim 4

The composition of claim 1 wherein the mineral filler is aluminum trihydrate, clay, talc or calcium carbonate.

Claim 5

The composition of claim 1 wherein the soluble interfacial agent is trimethylolpropane triacrylate and the adsorptive interfacial agent is either gamma-trimethacryloxypropyl methoxy silane hydrolyzate or 1,3,5-triacryloyl-hexahydro-s-triazine.

Claim 6

A reinforced polymer composition comprising a hydrocarbon polymer, and an inorganic filler, wherein the improvement comprises providing two interfacial agents at the boundary between the filler and the polymer, for increasing the strength and ductility of the filled hydrocarbon polymer, wherein: (a) said agents are capable of copolymerization with each other; (b) at least one agent contains at least one reactive olefinic double bond capable of mechanico-chemical grafting to the polymer; (c) one agent is more highly adsorbable onto the filler surface while the other agent is more highly soluble in the filled polymer; and (d) said agents have a synergy index, S, being greater than zero, which is defined by the formula: S=50(Q.sub.A +Q.sub.S -0.2)(1-10R.sub.f °)(0.5-Δ.sup.2) wherein Q A and Q S are the Alfrey-Price resonance parameters of the most reactive olefinic double bonds in the adsorbable and soluble agents, respectively; R f ° is the relative flow ratio of the adsorbable agent measured by thin layer chromatography on a neutral silica gel using xylene as the eluant and di-n-butyl fumarate as the standard, and Δ is the the difference between the Hildebrand solubility parameter of the soluble agent and that of the polymer.

Claim 7

A reinforced polymer composition comprising a hydrocarbon polymer, and an inorganic filler, wherein the improvement comprises providing two interfacial agents at the boundary between the filler and the polymer, for increasing the strength and ductility of the filled hydrocarbon polymer, wherein: (a) said agents are capable of copolymerization with each other; (b) at least one agent contains at least one reactive olefinic double bond capable of mechanico-chemical grafting to the polymer; (c) one agent is more highly adsorbable onto the filler surface while the other agent is more highly soluble in the filled polymer; and (d) said agents have a synergy index, S, being greater than zero, which is defined by the formula: S=50(Q.sub.A +Q.sub.S -0.2)(1-10R.sub.f °)(0.5-Δ.sup.2) wherein Q A and Q S are the Alfrey-Price resonance parameters of the most reactive olefinic double bonds in the adsorbable and soluble agents, respectively; R f ° is the relative flow ratio of the adsorbable agent measured by thin layer chromatography on a neutral silica gel using xylene as the eluant and di-n-butyl fumarate as the standard, and Δ is the the difference between the Hildebrand solubility parameter of the soluble agent and that of the polymer.

Claim 8

A process for making a reinforced, filled polymer composition comprising: (a) admixing an inorganic filler or hydrocarbon polymer with two interfacial agents wherein: (1) said agents are capable of copolymerization with each other; (2) at least one agent contains at least one reactive olefinic double bond capable of mechanico-chemical grafting to the polymer; (3) one agent is more highly adsorbable onto the filler surface while the other agent is more highly soluble in the filled polymer; and (4) said agents have a synergy index, S, being greater than zero, which is defined by the formula: S=50(Q.sub.A +Q.sub.S -0.2)(1-10R.sub.f °)(0.5-Δ.sup.2) wherein Q A and Q S are the Alfrey-Price resonance parameters of the most reactive olefinic double bonds in the adsorbable and soluble agents, respectively; R f ° is the relative flow ratio of the adsorbable agent measured by thin layer chromatography on a neutral silica gel using xylene as the eluant and di-n-butyl fumarate as the standard, and Δ is the the difference between the Hildebrand solubility parameter of the soluble agent and that of the polymer; and (b) compounding the filler, polymer and interfacial agents mixture sufficiently to generate a reinforced, filled hydrocarbon polymer having increased strength and ductility.

Claim 9

A process for making a reinforced, filled polymer composition comprising: (a) admixing an inorganic filler or hydrocarbon polymer with two interfacial agents wherein: (1) said agents are capable of copolymerization with each other; (2) at least one agent contains at least one reactive olefinic double bond capable of mechanico-chemical grafting to the polymer; (3) one agent is more highly adsorbable onto the filler surface while the other agent is more highly soluble in the filled polymer; and (4) said agents have a synergy index, S, being greater than zero, which is defined by the formula: S=50(Q.sub.A +Q.sub.S -0.2)(1-10R.sub.f °)(0.5-Δ.sup.2) wherein Q A and Q S are the Alfrey-Price resonance parameters of the most reactive olefinic double bonds in the adsorbable and soluble agents, respectively; R f ° is the relative flow ratio of the adsorbable agent measured by thin layer chromatography on a neutral silica gel using xylene as the eluant and di-n-butyl fumarate as the standard, and Δ is the the difference between the Hildebrand solubility parameter of the soluble agent and that of the polymer; and (b) compounding the filler, polymer and interfacial agents mixture sufficiently to generate a reinforced, filled hydrocarbon polymer having increased strength and ductility.

Claim 10

The process of claim 6 wherein the filler is pretreated with the adsorbable agent, and the soluble agent is incorporated into the polymer, prior to compounding.