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US4406668A Expired / Lapsed US ⏱️ 0.0 years remaining

Nitride coated silicon nitride cutting tools

Assignee: Verizon Laboratories Inc
•
Filing: 1982-05-20
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Granted: 1983-09-27
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Expires: 2002-05-20
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Abstract

Abstract Cutting tools and cutting tool inserts having improved mechanical and chemical wear resistance under demanding conditions of machining speed, temperature, or workpiece hardness comprise a silicon nitride substrate body having at least one hard, adherent coating layer of a refractory metal nitride. The silicon nitride substrate body consists essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof.

Inventors

  • 👤 Vinod K. Sarin
  • 👤 Sergej-Tomislav Buljan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 15:20
CPC Classifications
C; C04; C04B; C04B41/00; C04B41/009; B; B23; B23B; B23B27/00; B23B27/14; B23B27/148; C04B35/00; C04B35/515; C04B35/58; C04B35/584; C04B41/45; C04B41/50; C04B41/5053; C04B41/5062; C04B41/80; C04B41/81; C04B41/85; C04B41/87; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2993

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 84 words
A coated ceramic cutting tool comprising a densified silicon nitride substrate body having at least one adherent coating layer; said substrate body consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof; said adherent coating layer consisting essentially of a refractory metal nitrides.
Claim 2
Dependent Claim 84 words
A coated ceramic cutting tool comprising a densified silicon nitride substrate body having at least one adherent coating layer; said substrate body consisting essentially of a first phase of silicon nitride and a refractory second phase comprising silicon nitride and an effective amount of a densification aid selected from the group consisting of silicon dioxide, aluminum oxide, magnesium oxide, yttrium oxide, hafnium oxide, zirconium oxide, the lanthanide rare earth oxides, and mixtures thereof; said adherent coating layer consisting essentially of a refractory metal nitrides.
Claim 3
Dependent Claim 42 words
A coated ceramic cutting tool in accordance with claim 1 wherein said refractory metal nitride coating is selected from the group consisting of titanium nitride, vanadium nitride, chromium nitride, zirconium nitride, niobium nitride, molybdenum nitride, hafnium nitride, tantalum nitride, and tungsten nitride.
Claim 4
Dependent Claim 22 words
A coated ceramic cutting tool in accordance with claim 2 wherein said refractory metal nitride coating is titanium nitride or hafnium nitride.
Claim 5
Dependent Claim 25 words
A coated ceramic cutting tool in accordance with claim 1 wherein said coating layer is of a thickness between about 0.1 microns and 10 microns.
Claim 6
Dependent Claim 25 words
A coated ceramic cutting tool in accordance with claim 4 wherein said coating layer is of a thickness between about 1.0 and about 10 microns.
Claim 7
Dependent Claim 32 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is present in an amount of between about 1 and about 25 weight percent of said substrate body.
Claim 8
Dependent Claim 32 words
A coated ceramic cutting tool in accordance with claim 6 wherein said densification aid is present in an amount of between about 1 and about 5 weight percent of said substrate body.
Claim 9
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 7 wherein said densification aid is silicon dioxide.
Claim 10
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is magnesium oxide.
Claim 11
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is aluminum oxide.
Claim 12
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is yttrium oxide.
Claim 13
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is hafnium oxide.
Claim 14
Dependent Claim 17 words
A coated ceramic cutting tool in accordance with claim 1 wherein said densification aid is zirconium oxide.

References Cited (Backward Citations)

US3684585A Cited
US3914473A Cited
US4179301A Cited
US4249913A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-26 1987-03-28 1987-09-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-26 1991-03-28 1991-09-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-26 1995-03-28 1995-09-27 $7700.00 Window Closed / Lapsed

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