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US4405540A Expired / Lapsed US ⏱️ 0.0 years remaining

Hot sprue valve assembly for an injection molding machine

Assignee: Discovision Associates
•
Filing: 1981-08-27
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Granted: 1983-09-20
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Expires: 2001-08-27
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Abstract

Abstract A hot sprue valve assembly is provided for controlling flow of molten material through a hot sprue bushing of an injection molding machine. The valve assembly is particularly designed for use with an injection molding machine for molding centrally apertured record discs, such as video information discs. The valve assembly includes a poppet valve movable between an open position to allow flow of molten disc-forming material into a mold cavity, and a closed position to prevent flow of the disc-forming material into the mold cavity. The poppet valve is designed to mold a central aperture in the disc upon movement to the closed position, and the valve assembly is designed to accommodate air ejector apparatus for removing a solidified record disc from the machine.

Inventors

  • 👤 Bruno F. P. Mayer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 05:23
CPC Classifications
B; B29; B29C; B29C45/00; B29C45/17; B29C45/26; B29C45/263; B29C45/27; B29C45/28; B29C45/2896; B29C45/30; B29C2045/2653; B29C2045/306; B29C45/40; B29C45/43; B29L; B29L2017/00; B29L2017/001; B29L2017/003; B29L2017/005

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 199 words
In an injection molding machine for producing centrally apertured record discs, said machine including a generally disc-shaped mold cavity and a sprue bushing for flow of molten disc-forming material into the mold cavity, a method of controlling flow of the disc-forming material into the mold cavity comprising the steps of: positioning a poppet valve generally at the end of the sprue bushing adjacent the mold cavity; biasing the poppet valve to a normal closed position seated upon the adjacent end of the sprue bushing to prevent flow of the molten disc-forming material from the sprue bushing into the mold cavity; injecting molten disc-forming material into the sprue bushing at a pressure sufficient to force the poppet valve to move generally across the mold cavity to an open position spaced from the sprue bushing to allow flow of the molten disc-forming material through the sprue bushing into the mold cavity; returning the poppet valve to its closed position by advancing a ram on the side of the mold cavity opposite the sprue bushing into bearing engagement with the poppet valve; allowing the disc-forming material in the mold cavity to solidify; and ejecting the solidified molded disc from the mold cavity.
Claim 2
Dependent Claim 199 words
In an injection molding machine for producing centrally apertured record discs, said machine including a generally disc-shaped mold cavity and a sprue bushing for flow of molten disc-forming material into the mold cavity, a method of controlling flow of the disc-forming material into the mold cavity comprising the steps of: positioning a poppet valve generally at the end of the sprue bushing adjacent the mold cavity; biasing the poppet valve to a normal closed position seated upon the adjacent end of the sprue bushing to prevent flow of the molten disc-forming material from the sprue bushing into the mold cavity; injecting molten disc-forming material into the sprue bushing at a pressure sufficient to force the poppet valve to move generally across the mold cavity to an open position spaced from the sprue bushing to allow flow of the molten disc-forming material through the sprue bushing into the mold cavity; returning the poppet valve to its closed position by advancing a ram on the side of the mold cavity opposite the sprue bushing into bearing engagement with the poppet valve; allowing the disc-forming material in the mold cavity to solidify; and ejecting the solidified molded disc from the mold cavity.
Claim 3
Dependent Claim 58 words
The method of claim 1 including the steps of supporting the poppet valve by a valve stem received along the axis of the sprue bushing flow path, and guiding said valve stem for sliding movement along the axis of the spure bushing flow path with a plurality of angularly spaced arms projecting radially outwardly from the valve stem.
Claim 4
Dependent Claim 28 words
The method of claim 1 including the step of heating the valve stem to maintain the disc-forming material in a molten state within the sprue bushing flow path.
Claim 5
Dependent Claim 12 words
The method of claim 3 including the step of heating the ram.

References Cited (Backward Citations)

US3010156A Cited
GB1071340A Cited
GB1125727A Cited
FR2039980A5 Cited
FR2054972A5 Cited
US3937779A Cited
US3989436A Cited
US4171941A Cited
US4260360A Cited
EP0011805A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-09-19 1987-03-21 1987-09-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-09-19 1991-03-21 1991-09-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-09-19 1995-03-21 1995-09-20 $7700.00 Window Closed / Lapsed

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