Underreamer with debris flushing flow path

Claim 2

An underreamer tool for enlarging an earth borehole, said tool comprising a tubular body having means for driving connection with a drill string and an axial bore extending therethrough; a plurality of cutter arms, including a cutter element, attached to said body by hinge means for movement between a retracted position wherein each arm and cutter element is disposed within an appropriately sized opening in said body and an outwardly extended position wherein said cutter element engages the borehole, said tool further including: an axially moveable wash pipe disposed in the bore of said body including a piston member in sliding engagement with said bore and forming the upper end of said wash pipe and a depending pipe member in radially spaced relationship with the bore, said pipe and piston having an opening axially therethrough defining a primary drilling fluid flow path through said tool having an outlet below said hinge means and generally adjacent said cutter elements when in said extended position; a secondary flow path through said body for delivering drilling fluid to said bore upstream of said hinge means to cause fluid flow from within said bore through said openings in said body when said arms are extended for flushing debris from between the extended arms and said tool body that would otherwise prevent said arms from retracting; and, valve means independent of said wash pipe for normally blocking said secondary flow path during normal drilling operation.

Claim 3

An underreamer tool according to claim 1 wherein: said valve means is disposed in said bore upstream of said piston and is moveable from said blocking position to a position exposing inlet ports in said bore to said secondary flow path; and, means for normally maintaining said valve means in said blocking position, said means releasing said valve means for movement to a position exposing said inlet ports in response to an increased drilling fluid pressure thereon.

Claim 4

Structure according to claim 2 wherein said valve means includes an opening therethrough permitting fluid flow communication with said wash pipe and wherein said valve maintaining means includes a detent projecting from said bore into said valve means, such that when normal drilling flow through said valve means is blocked, the drilling fluid pressure on said valve means causes said detent to release said valve means.

Claim 5

Structure according to claim 3 wherein said detent is a shear pin.

Claim 6

An underreamer tool for enlarging an earth borehole, comprising a tubular body having means for driving connection with a drill string for delivering drilling fluid thereto, and an axial bore extending therethrough; a plurality of cutter arms, including a cutter element, hingedly attached to said body for movement between a retracted position wherein each arm and cutter element is disposed within an appropriately sized opening in said body and an outwardly extended position wherein said cutter element engages the borehole, said tool further including: a wash pipe disposed in the axial bore of said body, including a piston member in sliding engagement with said bore and forming the upper end of said wash pipe and a depending pipe portion in radially spaced relationship with said bore said pipe and piston having an opening axially therethrough defining a primary drilling fluid flow path through said tool and having an outlet below said hinge means and generally adjacent said cutter elements when said arms are in said extended position; a secondary flow path through said body having inlet ports in said bore upstream of said piston member for delivering drilling fluid to said space between said bore and the lower end of said wash pipe upstream of said hinge means to cause fluid flow from within said tool body through said openings in said body when said arms are extended for flushing debris otherwise preventing said arms from retracting; and, valve means independent of said wash pipe for normally blocking said inlet ports during normal underreaming operations.

Claim 7

An underreamer tool for enlarging an earth borehole, comprising a tubular body having means for driving connection with a drill string for delivering drilling fluid thereto, and an axial bore extending therethrough; a plurality of cutter arms, including a cutter element, hingedly attached to said body for movement between a retracted position wherein each arm and cutter element is disposed within an appropriately sized opening in said body and an outwardly extended position wherein said cutter element engages the borehole, said tool further including: a wash pipe disposed in the axial bore of said body, including a piston member in sliding engagement with said bore and forming the upper end of said wash pipe and a depending pipe portion in radially spaced relationship with said bore said pipe and piston having an opening axially therethrough defining a primary drilling fluid flow path through said tool and having an outlet below said hinge means and generally adjacent said cutter elements when said arms are in said extended position; a secondary flow path through said body having inlet ports in said bore upstream of said piston member for delivering drilling fluid to said space between said bore and the lower end of said wash pipe upstream of said hinge means to cause fluid flow from within said tool body through said openings in said body when said arms are extended for flushing debris otherwise preventing said arms from retracting; and, valve means independent of said wash pipe for normally blocking said inlet ports during normal underreaming operations.

Claim 8

An underreamer according to claim 5 wherein: said valve means is disposed in said bore upstream of said piston and is moveable to a position exposing said inlet ports in said bore to said drilling fluid; and, detent means for normally maintaining said valve means in said blocking position, said detent means releasing said valve means for movement in response to an increased pressure on said valve means.

Claim 9

Structure according to claim 6 wherein said valve means includes an opening therethrough permitting fluid flow communication with said wash pipe.

Claim 10

Structure according to claim 7 wherein said detent means is a shear pin.