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US4399017A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas sensor having lead wires extending in insulating and hermetically sealed holder

Assignee: Nissan Motor Co Ltd
•
Filing: 1982-01-11
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Granted: 1983-08-16
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Expires: 2002-01-11
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Abstract

Abstract A gas sensor having a gas sensing element, e.g. a solid electrolyte oxygen concentration cell, attached to a front end of a rod-shaped ceramic holder which is fitted in a tubular metal casing and a short rod-shaped ceramic plug fitted in a rear end portion of the tubular casing so as to leave a space between the rear end of the holder and the plug. Across the space, a plurality of lead wires attached to the sensing element extend through axial holes bored in both the holder and the plug. The space between the holder and the plug and the holes in the plug are filled with a hermetic sealant, which is preferably a lead glass solidified from molten state within the casing, to positively prevent gases subject to measurement from passing through the holes in the holder.

Inventors

  • 👤 Yasuhide Inoue
  • 👤 Kenji Ikezawa
  • 👤 Shinji Kimura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 02:12
CPC Classifications
G; G01; G01N; G01N27/00; G01N27/26; G01N27/403; G01N27/406; G01N27/407; G01N27/4062; G01N27/4078

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 195 words
In a gas sensor having a tubular metal casing, a rod-shaped holder of a ceramic material formed with a plurality of axial through-holes and tightly fitted in the tubular casing, a gas sensing element which operates on an electrochemical principle and which is fixed to a forward end of the rod-shaped holder, a plurality of lead wires which are attached to the gas sensing element and respectively passed through the through-holes in the rod-shaped holder, and a heat-resistant sealant filled into the through-holes in the holder, the improvement comprising a rod-shaped plug of a ceramic material, said plug being pre-formed with a plurality of axial through-holes and tightly fitted in an end portion of said tubular casing so as to leave a space between the rear end of said holder and the forward end of said plug, said lead wires being respectively passed through said through-holes in said plug across said space, and a hermetic sealant which fills said space between said holder and said plug and said through-holes in said plug, said hermetic sealant comprises a lead glass which is solidified from a molten state within said space and said through-holes in said plug.
Claim 2
Dependent Claim 195 words
In a gas sensor having a tubular metal casing, a rod-shaped holder of a ceramic material formed with a plurality of axial through-holes and tightly fitted in the tubular casing, a gas sensing element which operates on an electrochemical principle and which is fixed to a forward end of the rod-shaped holder, a plurality of lead wires which are attached to the gas sensing element and respectively passed through the through-holes in the rod-shaped holder, and a heat-resistant sealant filled into the through-holes in the holder, the improvement comprising a rod-shaped plug of a ceramic material, said plug being pre-formed with a plurality of axial through-holes and tightly fitted in an end portion of said tubular casing so as to leave a space between the rear end of said holder and the forward end of said plug, said lead wires being respectively passed through said through-holes in said plug across said space, and a hermetic sealant which fills said space between said holder and said plug and said through-holes in said plug, said hermetic sealant comprises a lead glass which is solidified from a molten state within said space and said through-holes in said plug.
Claim 3
Dependent Claim 47 words
A gas sensor according to claim 1, wherein said lead glass is selected from the group consisting of PbO-B 2 O 3 base lead glass, PbO-SiO 2 base lead glass, PbO-ZnO-B 2 O 3 base lead glass and PbO-SiO 2 -B 2 O 3 base lead glass.
Claim 4
Dependent Claim 24 words
A gas sensor according to claim 1, wherein said through-holes in said plug are larger in cross-sectional area than said through-holes in said holder.
Claim 5
Dependent Claim 20 words
A gas sensor according to claim 3, wherein said holder and said plug are made of the same ceramic material.
Claim 6
Dependent Claim 25 words
A gas sensor according to claim 1, wherein said hermetic sealant intrudes into a rear end portion of each of said through-holes in said holder.
Claim 7
Dependent Claim 35 words
A gas sensor according to claim 1, wherein each of said through-holes in said holder has a cross-sectionally enlarged portion as a rear end portion thereof, said enlarged portion being filled with said hermetic sealant.
Claim 8
Dependent Claim 30 words
A gas sensor according to claim 6, wherein said through-holes in said plug are substantially similar in cross-sectional area to the cross-sectionally enlarged portions of said through-holes in said holder.
Claim 9
Dependent Claim 21 words
A gas sensor according to claim 1, wherein said heat-resistant sealant comprises a powdered ceramic material as a principal component thereof.
Claim 10
Dependent Claim 61 words
A gas sensor according to claim 1, further comprising a sleeve, a portion of which is tightly fitted around a rear end portion of said tubular casing, and a rod-shaped plug of an organic elastic material which is tightly fitted into the remaining portion of said sleeve and formed with a plurality of axial through-holes into which said lead wires extend.
Claim 11
Dependent Claim 30 words
A gas sensor according to claim 9, wherein a gap is left between the rear end of said plug of said ceramic material and said plug of said organic material.
Claim 12
Dependent Claim 17 words
A gas sensor according to claim 1, wherein said gas sensing element is an oxygen sensing element.
Claim 13
Dependent Claim 29 words
A gas sensor according to claim 11, wherein said oxygen sensing element comprises an oxygen ion conductive solid electrolyte and operates on the principle of an oxygen concentration cell.

References Cited (Backward Citations)

US4209377A Cited
US4224113A Cited
US4327054A Cited
FR2449887A1 Cited
FR2457488A1 Cited
FR2457486A1 Cited
GB2050628A Cited
GB2051379A Cited
US4264425A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-15 1987-02-14 1987-08-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-15 1991-02-14 1991-08-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-15 1995-02-14 1995-08-16 $7700.00 Window Closed / Lapsed

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