Shape-memory alloy based on copper, zinc and aluminum and process for preparing it

Claim 2

A shape-memory alloy based on copper, zinc and aluminum, which is present in the beta-phase, characterized in that it is prepared by powder metallurgical techniques from pre-alloys and pre-mixtures, that it has a fine-grained structure with a grain size of at most 100 micrometers and that at least one metal oxide is present in an amount of 0.5 to 2% by weight of the entire mass of the alloy as a dispersoid in the matrix formed by the beta phase.

Claim 3

A shape-memory alloy according to claim 1, characterized in that, the dispersoid contains a yttrium oxide or a titanium oxide.

Claim 4

A shape-memory alloy according to claim 1, characterized in that, the average diameter of the dispersoid particles is 10 Angstroms to 1 micrometer.

Claim 5

A shape-memory alloy according to claim 1, characterized in that, the matrix formed by the beta-phase comprises 0.5 to 45% by weight of zinc, 0.5 to 15% by weight of aluminum, balance copper.

Claim 6

A shape-memory alloy according to claim 1, characterized in that, its structure has an average grain size of 30 micrometers, which remains unchanged even by an indefinitely long annealing at a temperature up to 950° C.

Claim 7

A shape-memory alloy according to claim 1, characterized in that, it exhibits both a one-way and a two-way shape-memory effect, and that the martensite transition point M S is in the temperature range from -200° to +300° C.

Claim 8

A process for preparing a shape-memory alloy based on copper, zinc and aluminum, characterized by the following steps: (a) preparing a Powder A having a particle size of 10 to 200 micrometers from a copper-rich pre-alloy containing 60 to 80% by weight Cu, 0 to 1% by weight Al, balance Zn; preparing a Powder B having a particle size from 5 to 100 micrometers by mixing and/or alloying of 95 to 99.5% by weight aluminum powder with 0.5 to 5% by weight of copper powder; preparing a Powder C of pure copper having a particle size of 10 to 100 micrometers; preparing a Powder D of Y 2 O 3 or TiO 2 or any mixture of these oxides having a particle size of 10 to 100 micrometers; (b) mixing 0.5 to 15% by weight of Powder B, 0 to 80% by weight of Powder C and 0.5 to 2% by weight of Powder D, and the balance Powder A, under toluene, ethyl alcohol or another organic solvent in a ball mill or an attrition mill for at least 5 hours at room temperature and finally evaporating the solvent; (c) isostatically pressing the dried powder mixture in a plastic or rubber tube at a pressure of at least 3000 bar; (d) reducing and pre-sintering the compact prepared in step (c) in a hydrogen or hydrogen/nitrogen atmosphere at a temperature between 700° and 1000° C. for at least 30 minutes; (e) sintering the reduced and pre-sintered compact in an argon atmosphere at at least 700° C. for at least 10 hours; (f) alternately hot working at a temperature between 700° and 1000° C. and homogenizing in an inert gas atmosphere at a temperature of at least 700° C. for at least 30 minutes; (g) finally annealing in an argon atmosphere at a temperature between 700° and 1050° C. for 10 to 15 minutes and immediately thereafter quenching in water.

Claim 9

A process for preparing a shape-memory alloy based on copper, zinc and aluminum, characterized by the following steps: (a) preparing a Powder A having a particle size of 10 to 200 micrometers from a copper-rich pre-alloy containing 60 to 80% by weight Cu, 0 to 1% by weight Al, balance Zn; preparing a Powder B having a particle size from 5 to 100 micrometers by mixing and/or alloying of 95 to 99.5% by weight aluminum powder with 0.5 to 5% by weight of copper powder; preparing a Powder C of pure copper having a particle size of 10 to 100 micrometers; preparing a Powder D of Y 2 O 3 or TiO 2 or any mixture of these oxides having a particle size of 10 to 100 micrometers; (b) mixing 0.5 to 15% by weight of Powder B, 0 to 80% by weight of Powder C and 0.5 to 2% by weight of Powder D, and the balance Powder A, under toluene, ethyl alcohol or another organic solvent in a ball mill or an attrition mill for at least 5 hours at room temperature and finally evaporating the solvent; (c) isostatically pressing the dried powder mixture in a plastic or rubber tube at a pressure of at least 3000 bar; (d) reducing and pre-sintering the compact prepared in step (c) in a hydrogen or hydrogen/nitrogen atmosphere at a temperature between 700° and 1000° C. for at least 30 minutes; (e) sintering the reduced and pre-sintered compact in an argon atmosphere at at least 700° C. for at least 10 hours; (f) alternately hot working at a temperature between 700° and 1000° C. and homogenizing in an inert gas atmosphere at a temperature of at least 700° C. for at least 30 minutes; (g) finally annealing in an argon atmosphere at a temperature between 700° and 1050° C. for 10 to 15 minutes and immediately thereafter quenching in water.

Claim 10

A process according to claim 7, characterized in that, the sintered billet, prior to step (f) undergoes a mechanical surface treatment and thereupon is encapsulated in a shell of annealed copper, iron or a soft copper alloy.

Claim 11

A process according to claim 8, characterized in that the mechanical surface treatment is a turning and the billet so treated is introduced into an annealed copper tube and the tube is then completely sealed by covering the end of the tube with a plug and soldering under an argon atmosphere.

Claim 12

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beta-phase, having a metal oxide present in an amount of 0.5 to 2% by weight of the entire mass of the alloy as a dispersoid in the matrix formed by the beta-phase and characterized by having a fine grain size.

Claim 13

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beta-phase, having a metal oxide present in an amount of 0.5 to 2% by weight of the entire mass of the alloy as a dispersoid in the matrix formed by the beta-phase and characterized by having a fine grain size.

Claim 14

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beat-phase, consisting essentially of 95-50% Cu, 0.5-15% Al, 6-20% zinc, these percentages being percent by weight, and 0.5 to 2% of a metal oxide present as a dispersoid in the matrix formed by the beta-phase, characterized by having a fine grain size.

Claim 15

A shape-memory alloy based on copper, aluminum and zinc, these metals present in the beat-phase, consisting essentially of 95-50% Cu, 0.5-15% Al, 6-20% zinc, these percentages being percent by weight, and 0.5 to 2% of a metal oxide present as a dispersoid in the matrix formed by the beta-phase, characterized by having a fine grain size.

Claim 16

The shape-memory alloy of claim 10 wherein the copper is present in from 73.5-83% by weight, the aluminum is present in from 6.25-12% by weight and the zinc is present in from 5 to 20.25% by weight, the metal oxide is selected from the group consisting of titanium dioxide and yttrium oxide and the grain size of the alloy is ≦100 microns.