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US4397967A Expired / Lapsed US ⏱️ 0.0 years remaining

Fast curing novolac resin and shell molding composition and methods for producing the same

Assignee: GP Chemicals Equity LLC
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Filing: 1980-07-14
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Granted: 1983-08-09
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Expires: 2000-07-14
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Abstract

Abstract A fast curing shell molding composition having the tensile strength of a conventional novolac resin when cured contains a fast curing novolac resin comprising a methylene chained polyphenylol wherein a major portion of the methylene linkages are coupled to adjacent phenylol groups of the o-o' and p-p' position, wherein at least about 19% of the methylene linkages are coupled to adjacent phenylol groups at the o-o' portions, and wherein at least about 3% of the total number of methylene linkages are coupled to adjacent phenylol groups at the p-p' positions. The shell molding composition is produced from the fast curing novolac resin by uniformly coating refractory granules with the fast curing resin. The fast curing novolac resin can be prepared by blending a conventional novolac resin with a novolac resin having a large proportion of methylene linkages coupled to adjacent phenylol groups at the o-o' position. The fast curing novolac resin can also be prepared by a novel two step condensation reaction of phenol and formaldehyde.

Inventors

  • 👤 Roderick A. McDonald

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 01:15
CPC Classifications
C; C08; C08G; C08G8/00; C08G8/04; C08G8/08; C08G8/10; B; B22; B22C; B22C1/00; B22C1/16; B22C1/20; B22C1/22; B22C1/2233; B22C1/2246; B22C1/2253; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982; Y10T428/2991; Y10T428/2993

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 87 words
A method for producing a shell molding compositon comprising: coating refractory granules with a novolac resin, said resin comprising from about 2% by weight to about 6% by weight of the combined granules and resin, said novolac resin comprising a methylene chained polyphenylol wherein at least about 50% of the total number of methylene linkages are o-o' and p-p', wherein at least 19% of the total number of methylene linkages and o-o', and wherein at least about 3% of the total number of methylene linkages are p-p'.
Claim 2
Independent Claim 87 words
A method for producing a shell molding compositon comprising: coating refractory granules with a novolac resin, said resin comprising from about 2% by weight to about 6% by weight of the combined granules and resin, said novolac resin comprising a methylene chained polyphenylol wherein at least about 50% of the total number of methylene linkages are o-o' and p-p', wherein at least 19% of the total number of methylene linkages and o-o', and wherein at least about 3% of the total number of methylene linkages are p-p'.
Claim 3
Dependent Claim 11 words
The shell molding composition produced by the method of claim 1.
Claim 4
Dependent Claim 25 words
The method of claim 1 wherein at least from 15% to about 30% of the total number of methylene linkages in said resin are p-p'.
Claim 5
Dependent Claim 11 words
The shell molding composition produced by the method of claim 3.
Claim 6
Dependent Claim 24 words
The method of claim 1 wherein from about 19% to about 57% of the total number of methylene linkages in said resin are o-o'.
Claim 7
Dependent Claim 11 words
The shell molding composition produced by the method of claim 5.
Claim 8
Dependent Claim 23 words
The method of claim 1 wherein about 30% to about 40% of the total number of methylene linkages in said resin are o-o'.
Claim 9
Dependent Claim 11 words
The shell molding composition produced by the method of claim 7.
Claim 10
Dependent Claim 24 words
The method of claim 7 wherein from about 15% to about 30% of the total number of methylene linkages in said resin are p-p'.
Claim 11
Dependent Claim 11 words
The shell molding composition produced by the method of claim 9.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-08 1987-02-07 1987-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-08 1991-02-07 1991-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-08 1995-02-07 1995-08-09 $7700.00 Window Closed / Lapsed

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