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US4397833A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the continuous production of alkali metal superoxides

Assignee: United Initiators GmbH and Co KG
•
Filing: 1982-02-08
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Granted: 1983-08-09
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Expires: 2002-02-08
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Abstract

Abstract The process of continuously producing an alkali metal superoxide comprises the reaction of an aerosol of hydrogen peroxide and an alkali metal hydroxide in an inert gas. The reacting aerosol is of the solid/gaseous type or of the liquid/gaseous type. The reaction is preferably carried out in an apparatus comprising a reaction chamber, inlet ducts for the reactants and a dry gas, and an outlet duct conducting the reacted aerosol to means for separating the resulting solid alkali metal superoxide from the gaseous phase.

Inventors

  • 👤 Werner Doetsch
  • 👤 Paul-Wilhelm Fuchs

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 02:21
CPC Classifications
C; C01; C01B; C01B15/00; C01B15/04; C01B15/043; C01B15/0435

Claims Analysis

Total Claims: 20
Claim 1
Independent Claim 88 words
A process for preparing an alkali metal superoxide, which comprises the steps of continuously introducing into a reaction zone an alkali metal hydroxide, hydrogen peroxide and an inert gas; forming in said reaction zone an aerosol comprising the alkali metal hydroxide and hydrogen peroxide finely dispersed in the inert gas; and reacting the alkali metal hydroxide and hydrogen peroxide in said aerosol within said reaction zone at a temperature at least equal to the dismutation temperature of the addition product of the alkali metal peroxide with hydrogen peroxide.
Claim 2
Dependent Claim 88 words
A process for preparing an alkali metal superoxide, which comprises the steps of continuously introducing into a reaction zone an alkali metal hydroxide, hydrogen peroxide and an inert gas; forming in said reaction zone an aerosol comprising the alkali metal hydroxide and hydrogen peroxide finely dispersed in the inert gas; and reacting the alkali metal hydroxide and hydrogen peroxide in said aerosol within said reaction zone at a temperature at least equal to the dismutation temperature of the addition product of the alkali metal peroxide with hydrogen peroxide.
Claim 3
Dependent Claim 22 words
A process according to claim 1, wherein the alkali metal hydroxide comprises potassium hydroxide and the resulting reaction product comprises potassium superoxide.
Claim 4
Dependent Claim 23 words
A process according to claim 1 or 2, wherein the reaction is carried out in the presence of a substantially dry inert gas.
Claim 5
Dependent Claim 17 words
A process according to claim 3, wherein the dry inert gas is substantially free of carbon dioxide.
Claim 6
Dependent Claim 41 words
A process according to claim 3, further comprising the steps of supplying the dry inert gas to the reaction zone in at least two partial streams, and heating at least one of said partial streams before it enters the reaction zone.
Claim 7
Dependent Claim 30 words
The process as defined in claim 1, wherein said aerosol is formed by introducing a hydrogen peroxide containing aerosol and an alkali metal hydroxide containing aerosol into the reaction zone.
Claim 8
Dependent Claim 29 words
A process according to claim 1, wherein the hydrogen peroxide and alkali metal hydroxide are reacted with each other in a molar proportion between about 1.3:1 and about 2:1.
Claim 9
Dependent Claim 16 words
A process according to claim 7, wherein the molar proportion is between about 1.5:1 and 1.7:1.
Claim 10
Dependent Claim 21 words
A process according to claim 1, wherein the reaction is carried out at a temperature of at least about 130° C.
Claim 11
Dependent Claim 23 words
A process according to claim 9, wherein the reaction is carried out at a temperature between about 200° C. and about 220° C.
Claim 12
Dependent Claim 19 words
A process according to claim 1, wherein an aqueous solution of the alkali metal hydroxide is converted into aerosol.
Claim 13
Dependent Claim 26 words
A process according to claim 11, wherein the concentration of the alkali metal hydroxide in said aqueous solution amounts to at least about 45% by weight.
Claim 14
Dependent Claim 30 words
A process according to claim 12, wherein the concentration of the alkali metal hydroxide in said aqueous solution amounts to between about 55% by weight and about 60% by weight.
Claim 15
Dependent Claim 24 words
A process according to claim 1, wherein a hydrogen peroxide solution of a concentration of at least 50% by weight is converted into aerosol.
Claim 16
Dependent Claim 30 words
A process according to claim 14, wherein an aqueous solution of hydrogen peroxide of a concentration between about 70% by weight and about 85% by weight is converted into aerosol.
Claim 17
Dependent Claim 22 words
A process according to claim 4, wherein the dry inert gas comprises nitrogen or air which has been freed of carbon dioxide.
Claim 18
Dependent Claim 31 words
A process according to claim 1, wherein the alkali metal hydroxide and the hydrogen peroxide are introduced into the reaction zone through separate passageways in a single nozzle having multiple passageways.
Claim 19
Dependent Claim 24 words
A process according to claim 1, further comprising the step of separating the reaction product from the inert gas subsequent to said reaction step.
Claim 20
Dependent Claim 18 words
A process according to claim 18, wherein said separating step comprises passing the reaction mixture through a cyclone.

References Cited (Backward Citations)

DE1063582B Cited
US3120997A Cited
US3212850A Cited
GB1150752A Cited
US3809746A Cited
DE2313116A1 Cited
US3816604A Cited
US3907506A Cited
GB2048842A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-08 1987-02-07 1987-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-08 1991-02-07 1991-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-08 1995-02-07 1995-08-09 $7700.00 Window Closed / Lapsed

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