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US4397762A Expired / Lapsed US ⏱️ 0.0 years remaining

Polymerization catalyst

Assignee: BP Chemicals Ltd
•
Filing: 1982-01-27
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Granted: 1983-08-09
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Expires: 2002-01-27
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Abstract

Abstract A supported Ziegler catalyst prepared by the following steps, carried out under anhydrous conditions: (A) reacting a hydroxyl groups-containing support material comprising magnesium silicate or silica and magnesia with one or more organo-metallic compounds having the general formula MR 1 a Q b-a wherein M is a metal which is aluminium, boron, lithium, zinc or magnesium, R 1 is a hydrocarbyl group, Q is halogen or an oxyhydrocarbyl group, b is the valency of M and a is an integer from 1 to b, (B) removing unreacted organometallic compound, if any, from the produced solid material, (C) impregnating the solid material obtained from step B with one or more halogen-containing transition metal compounds wherein the transition metal(s) comprise titanium, vanadium or zirconium.

Inventors

  • 👤 Alexander Johnstone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 12:25
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 123 words
A supported Ziegler catalyst prepared by the following steps, carried out under anhydrous conditions: (A) reacting a hydroxyl groups-containing support material comprising magnesium silicate or silica and magnesia with one or more organometallic compounds having the general formula MR 1 a Q b-a wherein M is a metal which is aluminium, boron, lithium, zinc or magnesium, R 1 is a hydrocarbyl group, Q is halogen or an oxyhydrocarbyl group, b is the valency of M and a is an integer from 1 to b, (B) removing unreacted organometallic compound, if any, from the produced solid material, (C) impregnating the solid material obtained from step B with one or more halogen-containing transition metal compounds wherein the transition metal (s) comprise titanium, vanadium or zirconium.
Claim 2
Dependent Claim 123 words
A supported Ziegler catalyst prepared by the following steps, carried out under anhydrous conditions: (A) reacting a hydroxyl groups-containing support material comprising magnesium silicate or silica and magnesia with one or more organometallic compounds having the general formula MR 1 a Q b-a wherein M is a metal which is aluminium, boron, lithium, zinc or magnesium, R 1 is a hydrocarbyl group, Q is halogen or an oxyhydrocarbyl group, b is the valency of M and a is an integer from 1 to b, (B) removing unreacted organometallic compound, if any, from the produced solid material, (C) impregnating the solid material obtained from step B with one or more halogen-containing transition metal compounds wherein the transition metal (s) comprise titanium, vanadium or zirconium.
Claim 3
Dependent Claim 17 words
A catalyst as claimed in claim 1 wherein the hydroxyl groups-containing support material is a coprecipitated silica-magnesia.
Claim 4
Dependent Claim 27 words
A catalyst as claimed in claim 1 or claim 2 wherein the atomic ratio of silicon:magnesium in the support material is in the range 20:1 to 1:20.
Claim 5
Dependent Claim 36 words
A catalyst as claimed in claim 1 or claim 2 wherein the organometallic compound employed in step A is a trihydrocarbyl aluminium, a trihydrocarbyl boron, a dihydrocarbyl zinc, a dihydrocarbyl magnesium or a hydrocarbyl lithium compound.
Claim 6
Dependent Claim 20 words
A catalyst as claimed in claim 1 or claim 2 wherein the organometallic compound employed in step A is triethylaluminium.
Claim 7
Dependent Claim 38 words
A catalyst as claimed in claim 1 or claim 2 wherein the quantity of organometallic compound employed in step A is in the range 0.5 to 1.5 moles per mole of surface hydroxyl groups on the support material.
Claim 8
Dependent Claim 37 words
A catalyst as claimed in claim 1 or claim 2 wherein, in step B, unreacted organometallic compound is removed from the solid material produced in step A by washing the solid material with an anhydrous inert solvent.
Claim 9
Dependent Claim 83 words
A catalyst as claimed in claim 1 or claim 2 wherein the one or more halogen-containing transition metal compounds employed in step C are selected from compounds having the general formulae DX m , DOX.sub.(m-2) and D(OR 2 ) n X m-n wherein D is the titanium, vanadium or zirconium: X is halogen, O is oxygen, R 2 is a hydrocarbyl group containing 1 to 10 carbon atoms: m is the valency of D: and n is an integer from 1 to m-1.
Claim 10
Dependent Claim 21 words
A catalyst as claimed in claim 1 or claim 2 wherein the transition metal compound is titanium tetrachloride or vanadyl chloride.
Claim 11
Dependent Claim 40 words
A catalyst as claimed in claim 1 or claim 2 wherein the quantity of transition metal compound employed in step C is in the range 0.25 to 1.5 moles per mole of organometallic compound residue bound to the support surface.
Claim 12
Dependent Claim 31 words
A catalyst as claimed in claim 1 or claim 2 wherein the one or more halogen-containing transition metal compounds employed in step C comprises a mixture of titanium and vanadium compounds.
Claim 13
Dependent Claim 24 words
A catalyst as claimed in claim 11 wherein the titanium compound is titanium tetrachloride and the vanadium compound is vanadyl chloride (VOCl 3 ).
Claim 14
Dependent Claim 31 words
A catalyst as claimed in claim 1 or claim 2 wherein the catalyst product obtained from step C is washed with dry inert solvent to remove any unadsorbed transition metal compound.

References Cited (Backward Citations)

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GB1314005A Cited
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GB1306044A Cited
US3745154A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-08 1987-02-07 1987-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-08 1991-02-07 1991-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-08 1995-02-07 1995-08-09 $7700.00 Window Closed / Lapsed

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