Tufting machine hook for forming low pile fabric

Claim 2

A cut pile hook for use in a tufting machine, said hook being planar and comprising a body member having a bill and a shank having a mounting portion, said bill extending from the shank to define a throat therebetween, a barb extending from said bill remote from said shank, said bill having a top edge and a bottom edge that extends from said throat to said barb, said barb having a top edge that slopes toward the top edge of said bill and a bottom edge spaced below the bottom edge of said bill to define a joining edge connecting to the bottom edge of said barb and the bottom edge of said bill, the improvement wherein said top edge of said bill is dimensionally reduced relative said bottom edge for a portion of the extent of the top edge of said bill, said reduced portion extending from adjacent the top edge of the barb to at least substantially intermediate said joining edge and said throat.

Claim 3

A cut pile hook as recited in claim 1, wherein said reduced portion extends from the top edge of the barb to approximately one-quarter inch from said throat.

Claim 4

A cut pile hook as recited in claim 1, wherein said bottom edge of said bill is sharpened for cooperating with a knife oscillating into cutting engagement at a point on said bottom edge, and said reduced portion extends from the top edge of the barb to a location disposed substantially above said point.

Claim 5

A cut pile hook as recited in claim 1, wherein a respective mounting portion of a plurality of hooks are integrally mounted in a module.

Claim 6

In a tufting machine, means for supporting a moving backing material, a plurality of yarn carrying needles supported on one side of said backing material, means for reciprocating said needles for penetrating the backing material and forming loops therein, a hook corresponding to each needle disposed on the opposite side of said backing material from said needles, means for oscillating the hooks toward and away from the path of the needles in timed relationship with the needle reciprocation for seizing respective loops, and a knife cooperating with each hook for cutting loops of yarn seized and retained thereon, the improvement wherein each hook comprises a body member having a bill and a shank, said bill extending from the shank to define a throat therebetween, a barb extending from said bill remote from said shank, said bill having a top edge and a bottom edge that extends from said throat to said barb, said barb having a top edge that slopes toward the top edge of said bill and a bottom edge spaced below the bottom edge of said bill to define a joining edge connecting the bottom edge of said barb and the bottom edge of said bill, said top edge of said bill being dimensionally reduced relative to said bottom edge for a portion of the extent of the top edge of said bill, said reduced portion extending from adjacent the top edge of the barb to at least substantially intermediate said joining edge and said throat.

Claim 7

In a tufting machine, means for supporting a moving backing material, a plurality of yarn carrying needles supported on one side of said backing material, means for reciprocating said needles for penetrating the backing material and forming loops therein, a hook corresponding to each needle disposed on the opposite side of said backing material from said needles, means for oscillating the hooks toward and away from the path of the needles in timed relationship with the needle reciprocation for seizing respective loops, and a knife cooperating with each hook for cutting loops of yarn seized and retained thereon, the improvement wherein each hook comprises a body member having a bill and a shank, said bill extending from the shank to define a throat therebetween, a barb extending from said bill remote from said shank, said bill having a top edge and a bottom edge that extends from said throat to said barb, said barb having a top edge that slopes toward the top edge of said bill and a bottom edge spaced below the bottom edge of said bill to define a joining edge connecting the bottom edge of said barb and the bottom edge of said bill, said top edge of said bill being dimensionally reduced relative to said bottom edge for a portion of the extent of the top edge of said bill, said reduced portion extending from adjacent the top edge of the barb to at least substantially intermediate said joining edge and said throat.

Claim 8

In a tufting machine as recited in claim 5, wherein each said knife engages and cuts said loops at a point on said bottom edge, and said reduced portion extends from the top edge of the barb to a location disposed substantially above said point.

Claim 9

In a tufting machine as recited in claim 6, wherein said means for supporting said moving backing material includes a plurality of spaced fingers, each needle traveling in a path disposed between a pair of said fingers, and means for oscillating said fingers in timed relationship with said hook from a disposition in the path of needle reciprocation for supporting said material during penetration thereof to a disposition withdrawn from said path as said hook moves toward said path.