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US4396672A Expired / Lapsed US ⏱️ 0.0 years remaining

Substrate having a pigmented color coat and a clear coat of a _composition of an acrylic, polyester and a melamine resin

Assignee: EIDP Inc
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Filing: 1982-09-30
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Granted: 1983-08-02
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Expires: 2002-09-30
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Abstract

Abstract A substrate having a cured color coat layer of a pigmented coating composition and a cured clear coat layer firmly adhered to the color coat layer; wherein the layers are formed from a high solids coating composition contains at least 40% by weight of a binder of film-forming constituents in which the constituents are of (1) an acrylic polymer of styrene or methyl methacrylate or mixtures thereof, an alkyl acrylate or an alkyl methacrylate and a hydroxyl alkyl acrylate or methacrylate, (2) a polyester polyol, and (3) an alkylated melamine formaldehyde crosslinking agent and optionally, an acid catalyst; the clear coat/color coat finish is particularly useful as an exterior finish for automobiles, trucks, and airplanes.

Inventors

  • 👤 Paul L. Adesko

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 12:53
CPC Classifications
C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/062; C09D133/066; C09D167/00; C09D167/02; C08; C08L; C08L61/00; C08L61/20; C08L61/32; C08L67/00; C08L67/02; Y; Y10; Y10T; Y10T428/00; Y10T428/25; Y10T428/259; Y10T428/29; Y10T428/2982; Y10T428/31504; Y10T428/31551; Y10T428/31645; Y10T428/31678; Y10T428/31692; Y10T428/31855; Y10T428/3188; Y10T428/31895

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 340 words
A substrate having a cured color coat layer of a pigmented coating composition firmly adhered to the substrate and a cured clear coat layer firmly adhered to the color coat layer; wherein said layers are formed from a high solids coating composition at least 40% by weight of a binder of film-forming constituents and up to 60% by weight of a nonaqueous liquid carrier; in which the film-forming constituents consist essentially of about (1) 10-50% by weight, based on the weight of the binder, of an acrylic polymer consisting essentially of (a) 10-50% by weight, based on the weight of the polymer, of styrene, methyl methacrylate or mixtures thereof; (b) 30-70% by weight, based on the weight of the polymer, of an alkyl methacrylate, or an alkyl acrylate each having 2-12 carbon atoms in the alkyl group, and (c) 15-50% by weight, based on the weight of the polymer, of a hydroxyl alkyl acrylate or methacrylate having 2-4 carbon atoms in the alkyl group; and the polymer having a number average molecular weight of 500-20,000; (2) 10-60% by weight, based on the weight of the binder, of a polyester polyol having a number average molecular weight of 1500 or less and an acid number of 20 or less which is the reaction product of (a) neopentyl glycol and at least one other hindered diol containing two methylol groups wherein each methylol group is attached directly to a cycloaliphatic or aromatic structure or to a tertiary carbon atom, the molar ratio of neopentyl glycol to hindered diol being 2:1 to 6:1, and (b) a mixture of aromatic and aliphatic dicarboxylic acids wherein the molar ratio of aromatic acid to aliphatic acid is from 1.5:1 to 10:1, wherein the molar ratio of (a) to (b) is from 1.3:1 to 1.9:1 and wherein the polyol has a hydroxy content of about 3.0-10.0% by weight; (3) 15-40% by weight, based on the weight of the binder, of a fully or partially alkylated melamine formaldehyde crosslinking agent having 1-4 carbon atoms in the alkyl group.
Claim 2
Dependent Claim 340 words
A substrate having a cured color coat layer of a pigmented coating composition firmly adhered to the substrate and a cured clear coat layer firmly adhered to the color coat layer; wherein said layers are formed from a high solids coating composition at least 40% by weight of a binder of film-forming constituents and up to 60% by weight of a nonaqueous liquid carrier; in which the film-forming constituents consist essentially of about (1) 10-50% by weight, based on the weight of the binder, of an acrylic polymer consisting essentially of (a) 10-50% by weight, based on the weight of the polymer, of styrene, methyl methacrylate or mixtures thereof; (b) 30-70% by weight, based on the weight of the polymer, of an alkyl methacrylate, or an alkyl acrylate each having 2-12 carbon atoms in the alkyl group, and (c) 15-50% by weight, based on the weight of the polymer, of a hydroxyl alkyl acrylate or methacrylate having 2-4 carbon atoms in the alkyl group; and the polymer having a number average molecular weight of 500-20,000; (2) 10-60% by weight, based on the weight of the binder, of a polyester polyol having a number average molecular weight of 1500 or less and an acid number of 20 or less which is the reaction product of (a) neopentyl glycol and at least one other hindered diol containing two methylol groups wherein each methylol group is attached directly to a cycloaliphatic or aromatic structure or to a tertiary carbon atom, the molar ratio of neopentyl glycol to hindered diol being 2:1 to 6:1, and (b) a mixture of aromatic and aliphatic dicarboxylic acids wherein the molar ratio of aromatic acid to aliphatic acid is from 1.5:1 to 10:1, wherein the molar ratio of (a) to (b) is from 1.3:1 to 1.9:1 and wherein the polyol has a hydroxy content of about 3.0-10.0% by weight; (3) 15-40% by weight, based on the weight of the binder, of a fully or partially alkylated melamine formaldehyde crosslinking agent having 1-4 carbon atoms in the alkyl group.
Claim 3
Dependent Claim 25 words
The coated substrate of claim 1 in which the color coat contains pigments in a pigment to binder weight ratio of about 1/100 to 150/100.
Claim 4
Dependent Claim 33 words
The coated substrate of claim 1 in which the acrylic polymer consists essentially of 15-25% by weight of styrene, 45-55% by weight of butylmethacrylate, and 25-35% by weight of a hydroxy ethyl acrylate.
Claim 5
Dependent Claim 31 words
The coated substrate of claim 3 wherein the polyester polyol comprises the esterification product of monoester of neopentyl glycol hydroxy pivalic acid, neopentyl glycol, phthalic anhydride, isophthalic acid and adipic acid.
Claim 6
Dependent Claim 31 words
The coated substrate of claim 4 wherein the polyester polyol is a blend of the polyester of claim 4 and a second compound of the formula: ##STR3## where n=0-4 and m=1-6.
Claim 7
Dependent Claim 34 words
The coated substrate of claim 5 wherein the second polyester polyol is the condensation product of 2,2,4-trimethyl-1,3-pentane diol and a mixture of succinic, glutaric, and adipic acids in a weight ratio of about 1:2:1.
Claim 8
Dependent Claim 63 words
The coated substrate of claim 1, 3, 4, or 5 wherein the binder is (1) 15-45% by weight, based on the weight of the binder, of the acrylic polymer, (2) 25-45% by weight, based on the weight of the binder, of the polyester polyol, and (3) 20-35% by weight, based on the weight of the binder, of the alkylated melamine formaldehyde crosslinking agent.
Claim 9
Dependent Claim 15 words
The coated substrate of claim 4 in which the crosslinking agent is hexamethoxybutoxy methyl melamine.
Claim 10
Dependent Claim 28 words
The coated substrate of claim 1 in which the coating composition contains about 0.1-5% by weight, based on the weight of the binder, of an ultraviolet light stabilizer.
Claim 11
Dependent Claim 26 words
The coated substrate of claim 1 in which the containing composition contains about 0.1-5% by weight, based on the weight of the binder, of an antioxidant.
Claim 12
Dependent Claim 40 words
A coated substrate having a cured color coat layer of a pigment coating composition of claim 1 firmly adhered to the substrate and a cured clear coat layer of a cured acrylic polymer firmly adhered to the color coat layer.

References Cited (Backward Citations)

US3674734A Cited
US3637546A Cited
US3622651A Cited
US3841895A Cited
US4276212A Cited
US4281078A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-08-01 1987-01-31 1987-08-02 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-08-01 1991-01-31 1991-08-02 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-08-01 1995-01-31 1995-08-02 $7700.00 Window Closed / Lapsed

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