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US4394244A Expired / Lapsed US ⏱️ 0.0 years remaining

Diaphragms for alkaline water electrolysis and method for production of the same as well as utilization thereof

Assignee: Forschungszentrum Jülich
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Filing: 1980-07-07
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Granted: 1983-07-19
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Expires: 2000-07-07
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Abstract

Abstract A diaphragm of porous sinter material for alkaline water electrolysis characterized by a porous sinter metal oxidized at least partially to metal oxide. A frame structure of the sinter body is provided especially wire net. The base metal of the sinter body is formed by nickel, iron or copper. The method includes forming a porous metal sinter body and oxidizing the same at elevated temperature in oxygen-containing atmosphere. The method for production of nickel oxide diaphragms furthermore includes applying to a nickel net a pasty mass of nickel powder containing a binder and burning. Applying in a thin layer as by brushing nickel powder of a particle size of about 1 to 10 mm in a rubber solution in toluene upon a carrier, especially a nickel net, and this arrangement is subjected to sintering at 700 DEG to 1,000 DEG C. for a time or duration of 10 to 20 minutes in inert or reducing atmosphere especially in hydrogen and the sinter body which is obtained is subjected to roasting in air at 1000 DEG C. to 1200 DEG C. up to three hours, especially for a time duration in a range of between ten and forty minutes. The diaphragms are produced with a thickness in a range of approximately 1 mm, especially in a range of approximately 0.3 mm to 0.7 mm. Utilization of the diaphragm includes electrolysis cells with active porous nickel electrode fixed on the diaphragm in a sandwich manner of construction.

Inventors

  • 👤 Jiri Divisek
  • 👤 Jurgen Mergel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 16:11
CPC Classifications
C; C25; C25B; C25B13/00; C25B13/04; C25B13/05; C25B1/00; C25B1/01; C25B1/02; C25B1/04; C25B9/00; C25B9/17; C25B9/19; Y; Y02; Y02E; Y02E60/00; Y02E60/30; Y02E60/36

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 47 words
A diaphragm for alkaline water electrolysis and made of a porous sinter material, comprising a porous sinter metal oxidized at least partially to metal oxide of partial oxidation in structure thereof, the partial oxidation penetrating the whole structure resulting in a sufficiently isolating but mechanically consistent body.
Claim 2
Dependent Claim 47 words
A diaphragm for alkaline water electrolysis and made of a porous sinter material, comprising a porous sinter metal oxidized at least partially to metal oxide of partial oxidation in structure thereof, the partial oxidation penetrating the whole structure resulting in a sufficiently isolating but mechanically consistent body.
Claim 3
Dependent Claim 23 words
A diaphragm according to claim 1, comprising a sinter body comprising a frame structure of a wire net covered with nickel powder mass.
Claim 4
Dependent Claim 29 words
A diaphragm according to claim 2, in which said sinter body is formed of a base metal which is one from a group consisting of nickel, iron or copper.
Claim 5
Dependent Claim 25 words
A diaphragm according to claim 3, comprising active porous nickel electrodes means fixed on the diaphragm in a sandwich manner of construction for electrolysis cells.
Claim 6
Dependent Claim 51 words
A diaphragm for alkaline water electrolysis, comprising: a metal frame oxidized at least partially to metal oxide, and a layer of sintered nickel formed from sintered nickel powder covering the frame completely to form a diaphram which is at least partially oxidized throughout and which is mechanically rigid and electrically insulated.
Claim 7
Dependent Claim 51 words
A diaphragm for alkaline water electrolysis, comprising: a metal frame oxidized at least partially to metal oxide, and a layer of sintered nickel formed from sintered nickel powder covering the frame completely to form a diaphram which is at least partially oxidized throughout and which is mechanically rigid and electrically insulated.
Claim 8
Dependent Claim 14 words
The diaphragm according to claim 5 wherein the metal frame is made of nickel.
Claim 9
Dependent Claim 15 words
The diaphragm according to claim 5 wherein the frame is configured as a nickel net.
Claim 10
Dependent Claim 104 words
The diaphragm of claim 7 wherein the nickel powder has a particle size in a range of approximately 1 um to 10 um and is deposited in a thin layer upon the nickel net, using a rubber solution in toluene as a binding medium; wherein the powder and net are sintered in a temperature range between 700° C. to 1000° C. for a time duration in the range of 10 minutes to 40 minutes in an inert or reducing atmosphere, and wherein the resulting sinter body is heated up to three hours in air at a temperature ranging between 1000° C. to 1200° C.
Claim 11
Dependent Claim 23 words
The diaphragm according to claim 8 wherein the nickel powder has a particle size in a range between 2 um to 3 um.
Claim 12
Dependent Claim 29 words
The diaphragm according to claim 9 in which said sintering occurs in hydrogen and said heating is effected during a time interval ranging between 10 minutes to 20 minutes.
Claim 13
Dependent Claim 17 words
The diaphragm according to claim 7 wherein the diaphragm has a thickness up to approximately 1 mm.
Claim 14
Dependent Claim 20 words
The diaphragm of claim 7 wherein the diaphragm has a thickness in the range of 0.3 mm to 0.7 mm.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-07-18 1987-01-17 1987-07-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-07-18 1991-01-17 1991-07-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-07-18 1995-01-17 1995-07-19 $7700.00 Window Closed / Lapsed

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