Abstract Disclosed is a method of making a carbon black product having a controllable aggregate particle size distribution comprising forming in a first zone of the carbon black reactor combustion gases at a high temperature and having a gradient of increasing turbulence in the downstream direction, injecting substantially radially into the first zone a carbon black feedstock into more than one of the "zones of increasing turbulence" before the gases reach maximum turbulence, cracking the feedstock to carbon black in a second (reaction) zone, quenching the carbon black reaction, and collecting the carbon black product. Also discussed is a method for making a carbon black product having varying physical characteristics as a result of modifying reaction kinetics at any position of oil injection into the "zones of turbulence".
A method of making a carbon black product comprising: forming, in a first zone of a Venturi type carbon black reactor wherein the first zone is the converging section of the Venturi type carbon black reactor, combustion gases at a high temperature having a gradient of increasing turbulence in an axial downstream direction, said turbulence resulting from the tangential injection of a fuel and a combustion-supporting gas injecting, substantially radially into the first zone of the reactor, a carbon black feedstock at more than one of the axial gradient positions before the combustion gases reach maximum turbulence, cracking the carbon black feedstock into carbon black, quenching the carbon black reaction in a second zone after said gases have reached maximum turbulence, and collecting the carbon black product said product having a controlled particle size distribution.
Claim 2
Independent Claim
135 words
A method of making a carbon black product comprising: forming, in a first zone of a Venturi type carbon black reactor wherein the first zone is the converging section of the Venturi type carbon black reactor, combustion gases at a high temperature having a gradient of increasing turbulence in an axial downstream direction, said turbulence resulting from the tangential injection of a fuel and a combustion-supporting gas injecting, substantially radially into the first zone of the reactor, a carbon black feedstock at more than one of the axial gradient positions before the combustion gases reach maximum turbulence, cracking the carbon black feedstock into carbon black, quenching the carbon black reaction in a second zone after said gases have reached maximum turbulence, and collecting the carbon black product said product having a controlled particle size distribution.
Claim 3
Dependent Claim
17 words
The method of claim 1, wherein an alkaline metal salt is injected into selected feedstock injection positions.
Claim 4
Dependent Claim
19 words
The method of claim 1, wherein oxygen or an oxygen enriched gas is injected into selected feedstock injection positions.