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US4389387A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for preparing carbon fibers

Assignee: Kureha Corp
•
Filing: 1981-09-18
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Granted: 1983-06-21
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Expires: 2001-09-18
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Abstract

Abstract The present invention relates to a method for preparing carbon fibers from a pitch by melt-spinning the pitch, infusibilizing the pitch fibers with a mixture of air and a gaseous oxidizing agent in an infusibilizing furnace divided into at least two chambers arranged in series under the condition of a velocity of the circulation gas in a specified range and then carbonizing the thus treated pitch fibers into carbon fibers.

Inventors

  • 👤 Tamotsu Miyamori
  • 👤 Hisatsugu Kaji
  • 👤 Iwao Kameyama
  • 👤 Michio Takahashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 04:25
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/12; D01F9/14; D01F9/32; D01F9/322; D01F9/145

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 276 words
A method for preparing carbon fibers from a pitch, wherein the pitch is spun into pitch fibers, the pitch fibers are treated with an oxidizing gas and the treated fibers are carbonized into the carbon fibers, said method comprising: introducing the loaded pitch fibers on a net-belt conveyor into a infusibilizing furnace having at least two exposing chambers arranged in series of increasing temperature said exposing chambers having a temperature gradient of 5° to 100° C. per chamber in the direction of from the inlet to the outlet of said infusibilizing furnace; exposing the introduced pitch fibers to a gaseous mixture of air and a gaseous oxidizing agent by passing said gaseous mixture between said introduced fibers at a temperature lower than the softening point of said pitch fibers by 5° to 50° C., said gaseous mixture is circulated at a velocity represented by the equation (1): ##EQU3## wherein U G represents said velocity of said gaseous mixture in circulation in said infusibilizing furnace and is in a range of not less than 0.1 and not larger than 1.5 Nm/sec, ρ B represents the packing density of said pitch fibers loaded on said net-belt conveyer and is in a range of not less than 30 and not larger than 300 kg/m 3 , H represents the packing height of said pitch fibers loaded on said net-belt conveyer and is in a range of not less than 0.02 and not larger than 0.5 m and θ represents the time period of infusibilization in said infusibilizing furnace and is in a range of not less than 1 and not larger than 4 hours, within said infusibilizing furnace forcibly.
Claim 2
Independent Claim 276 words
A method for preparing carbon fibers from a pitch, wherein the pitch is spun into pitch fibers, the pitch fibers are treated with an oxidizing gas and the treated fibers are carbonized into the carbon fibers, said method comprising: introducing the loaded pitch fibers on a net-belt conveyor into a infusibilizing furnace having at least two exposing chambers arranged in series of increasing temperature said exposing chambers having a temperature gradient of 5° to 100° C. per chamber in the direction of from the inlet to the outlet of said infusibilizing furnace; exposing the introduced pitch fibers to a gaseous mixture of air and a gaseous oxidizing agent by passing said gaseous mixture between said introduced fibers at a temperature lower than the softening point of said pitch fibers by 5° to 50° C., said gaseous mixture is circulated at a velocity represented by the equation (1): ##EQU3## wherein U G represents said velocity of said gaseous mixture in circulation in said infusibilizing furnace and is in a range of not less than 0.1 and not larger than 1.5 Nm/sec, ρ B represents the packing density of said pitch fibers loaded on said net-belt conveyer and is in a range of not less than 30 and not larger than 300 kg/m 3 , H represents the packing height of said pitch fibers loaded on said net-belt conveyer and is in a range of not less than 0.02 and not larger than 0.5 m and θ represents the time period of infusibilization in said infusibilizing furnace and is in a range of not less than 1 and not larger than 4 hours, within said infusibilizing furnace forcibly.
Claim 3
Dependent Claim 23 words
A method according to claim 1, wherein the highest temperature at which said infusibilization is 300° C. and not higher than 300° C.
Claim 4
Dependent Claim 24 words
A method according to claim 1, wherein said gaseous oxidant is selected from the group consisting of oxygen, ozone, sulfur dioxide and nitrogen dioxide.
Claim 5
Dependent Claim 16 words
A method according to claim 1 or claim 3, wherein said gaseous oxidant is nitrogen dioxide.
Claim 6
Dependent Claim 23 words
A method according to claim 1, wherein the amount of nitrogen dioxide is 0.1 to 10% by volume to the amount of air.

References Cited (Backward Citations)

CA911660A Cited
GB1416614A Cited
US4032607A Cited
GB1479218A Cited
US4014725A Cited
US4314981A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-06-20 1986-12-20 1987-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-06-20 1990-12-20 1991-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-06-20 1994-12-20 1995-06-21 $7700.00 Window Closed / Lapsed

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