Coil device for underwater magnetic testing

Claim 2

A magnetic coil device for use under water in magnetic particle inspection of structural members, said device includng an electrical winding and characterized by the improvement wherein said winding comprises: first and second substantially annular, coaxially spaced electrically conductive solenoid coils each having a predetermined diameter and each characterized by a radial discontinuity aligned with the discontinuity of the other; first and second axially extending conductor means connecting conductor portions of one of said coils in alternate sequence with conductor portions of the other coil for simultaneous series energization whereby substantially annular current flow occurs in one direction at any instant in all said conductor portions of one of said coils and occurs in the opposite direction in all said conductor portions in the other of said coils; said coils being flexible, at least in part, whereby said coils can be spread open and closed at said discontinuities to permit placement around an elongate structural member; conductor lead means for energizing said winding from a remote electrical power source; and support means for maintaining said coils coaxially spaced and supporting said winding relative to a structural member being inspected.

Claim 3

A coil device as defined in claim 1, and wherein: said first and second coils are oriented so as to provide first and second magnetic fields of opposite polarity; and said first and second coils are axially spaced apart and predetermined distance about equal to or greater than twice said predetermined coil diameter, whereby said first and second magnetic fields are characterized by a flux density, on the outer side of each coil, that is substantially unaffected by the field of the other coil.

Claim 4

A coil device as defined in claim 2, an wherein: each of said first and second coils comprises a plurality of turns and said coils, said axially extending conductor means, and said conductor lead means are all formed of a single, continuous, insulated, electrical conductor.

Claim 5

A magnetizing coil device for use underwater in magnetic particle inspection of elongate structural members, said device comprising: a winding supporting framework comprising a longitudinal strongback of predetermined length, first and second arcuate frame segments supported from one end of said strongback for swinging movement between open positions for passing over a structural member to be tested and closed positions substantially encircling said structural member, third and fourth arcuate frame segments supported from the opposite end of said strongback for swinging movement between corresponding open and closed positions, a first longitudinal frame segment interconnecting the outer ends of said first and third arcuate frame segments for movement in unison, and a second longitudinal frame segment interconnecting the outer ends of said second and fourth arcuate frame segments for movement in unison; and a winding supported by said framework and comprising a single conductor of which a plurality of first portions are configured into a first substantially annular coil of predetermined diameter supported by said first and second arcuate segments, a plurality of second portions of said conductor being configured into a second substantially annular coil of like diameter supported by said third and fourth arcuate frame segments, said coils each having a gap located diametrically opposite said strongback and variable in size through which said member to be tested can pass when said arcuate frame segments are in said open positions, said gaps being substantially closed when said arcuate frame segments are in their closed positions, said first and second portions of said conductor being interconnected in alternating series relation by a plurality of longitudinally extending portions of said conductor supported on opposite sides of said gaps by said first and second longitudinal frame segments, so that all conductor portions of said first coil are operative, when said winding is energized, to carry current in the same annular direction of flow at the same time while all conductor portions of said second coil are operative to carry said current in the opposite annular direction of flow at said same time, whereby said first and second coils create axially spaced first and second magnetic flux zones of opposite field polarities in the member to be tested.

Claim 6

A magnetizing coil device for use underwater in magnetic particle inspection of elongate structural members, said device comprising: a winding supporting framework comprising a longitudinal strongback of predetermined length, first and second arcuate frame segments supported from one end of said strongback for swinging movement between open positions for passing over a structural member to be tested and closed positions substantially encircling said structural member, third and fourth arcuate frame segments supported from the opposite end of said strongback for swinging movement between corresponding open and closed positions, a first longitudinal frame segment interconnecting the outer ends of said first and third arcuate frame segments for movement in unison, and a second longitudinal frame segment interconnecting the outer ends of said second and fourth arcuate frame segments for movement in unison; and a winding supported by said framework and comprising a single conductor of which a plurality of first portions are configured into a first substantially annular coil of predetermined diameter supported by said first and second arcuate segments, a plurality of second portions of said conductor being configured into a second substantially annular coil of like diameter supported by said third and fourth arcuate frame segments, said coils each having a gap located diametrically opposite said strongback and variable in size through which said member to be tested can pass when said arcuate frame segments are in said open positions, said gaps being substantially closed when said arcuate frame segments are in their closed positions, said first and second portions of said conductor being interconnected in alternating series relation by a plurality of longitudinally extending portions of said conductor supported on opposite sides of said gaps by said first and second longitudinal frame segments, so that all conductor portions of said first coil are operative, when said winding is energized, to carry current in the same annular direction of flow at the same time while all conductor portions of said second coil are operative to carry said current in the opposite annular direction of flow at said same time, whereby said first and second coils create axially spaced first and second magnetic flux zones of opposite field polarities in the member to be tested.

Claim 7

A device as defined in claim 4, and wherein: said first and second coils have a predetermined inside diameter; and said predetermined length of said strongback is such that the said first and second coils are spaced apart by a distance of at least about twice said predetermined inside diameter.

Claim 8

A device as defined in claim 5, and wherein: said framework comprises buoyancy means mounted on said strongback for reducing negative buoyancy of said device.