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US4385082A Expired / Lapsed US ⏱️ 0.0 years remaining

Preparation of shielded plastic microwave oven

Assignee: Von Roll Isola USA Inc
•
Filing: 1981-03-11
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Granted: 1983-05-24
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Expires: 2001-03-11
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Abstract

Abstract A microwave oven cabinet is constructed with plastic materials and has a low resistivity coating on the outside surfaces thereof, which coating is achieved by applying a mixture of a metallic powder and polymer on the surfaces and curing the polymer, followed by an augmentation replacement reaction being effected to replace some of the metallic powder with a more noble metal in such a way that the total volume on the surface of deposited metal exceeds that of the original metal powder replaced at the surface.

Inventors

  • 👤 Charles W. Eichelberger
  • 👤 Robert J. Wojnarowski
  • 👤 Peter I. Cohen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 01:19
CPC Classifications
H; H05; H05B; H05B6/00; H05B6/64; H05B6/6426; C; C09; C09D; C09D133/00; C09D133/04; C09D133/06; C09D133/08; C23; C23C; C23C18/00; C23C18/16; C23C18/1601; C23C18/1633; C23C18/1635; C23C18/1639; C23C18/1641; C23C18/1646; C23C18/165; C23C18/1653; C23C18/54; C08; C08K; C08K3/00; C08K3/02; C08K3/08; C08K2003/0856; C08K3/30; C08K2003/3045

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 179 words
A method of fabricating a shielded plastic microwave oven cabinet which comprises the steps of: applying a coating composition containing a first finely-divided metallic composition having particle sizes greater than about 3 microns and less than about 50 microns, a polymer and a solvent to at least a portion of at least one of the inside and outside surfaces of said plastic microwave oven cabinet; at least partially curing said coating composition to effect a substantial volumetric shrinkage of the polymer and solvent portion of said coating composition; and contacting said cured coating composition with a solution of a salt of a second metal whose cation is more noble than the metal of said first finely-divided metallic composition and whose anion forms soluble salts with said cation and said finely-divided first metallic composition to form a contiguous layer of said second metal on and adjacent to the surface of said cured composition, with the amount of said second metal deposited on and adjacent to said surface exceeding the amount of the metal of said first metallic composition replaced thereat.
Claim 2
Independent Claim 179 words
A method of fabricating a shielded plastic microwave oven cabinet which comprises the steps of: applying a coating composition containing a first finely-divided metallic composition having particle sizes greater than about 3 microns and less than about 50 microns, a polymer and a solvent to at least a portion of at least one of the inside and outside surfaces of said plastic microwave oven cabinet; at least partially curing said coating composition to effect a substantial volumetric shrinkage of the polymer and solvent portion of said coating composition; and contacting said cured coating composition with a solution of a salt of a second metal whose cation is more noble than the metal of said first finely-divided metallic composition and whose anion forms soluble salts with said cation and said finely-divided first metallic composition to form a contiguous layer of said second metal on and adjacent to the surface of said cured composition, with the amount of said second metal deposited on and adjacent to said surface exceeding the amount of the metal of said first metallic composition replaced thereat.
Claim 3
Dependent Claim 19 words
The method of claim 1, wherein said finely divided metallic composition has a particle size of about 3-25 microns.
Claim 4
Dependent Claim 20 words
The method of claim 2, wherein said finely divided metallic composition has a particle size of less than 10 microns.
Claim 5
Dependent Claim 12 words
The method of claim 1, wherein said polymer is an acrylic polymer.
Claim 6
Dependent Claim 16 words
The method of claim 1, wherein said coating composition has a viscosity of about 15,000-200,000 centipoises.
Claim 7
Dependent Claim 16 words
The method of claim 4, wherein said coating composition has a viscosity of about 50,000-150,000 centipoises.
Claim 8
Dependent Claim 18 words
The method of claim 1, wherein said first metallic composition comprises iron and said second metal comprises copper.
Claim 9
Dependent Claim 17 words
The method of claim 7, wherein said solution is an inorganic solution containing 0.5-2 molar copper salt.
Claim 10
Dependent Claim 17 words
The method of claim 8, wherein said solution is an aqueous 1 molar solution of copper sulfate.
Claim 11
Dependent Claim 42 words
The method of claim 1, wherein the step of contacting said cured coating composition with a solution of a second metal salt to form a contiguous layer of metal comprises electroplating said second metal salt to form said contiguous layer of metal.
Claim 12
Dependent Claim 25 words
The method of claim 1, wherein said steps of applying a coating composition and contacting a metal salt solution are repeated sequentially at least once.
Claim 13
Dependent Claim 18 words
The method of claim 1, further including the step of applying a protective coating over said contiguous layer.
Claim 14
Dependent Claim 29 words
The method of claim 1, wherein said first metallic composition comprises a mixture of about 40% zinc powder and about 60% nickel powder, and said second metal comprises copper.
Claim 15
Dependent Claim 37 words
The method of claim 1, wherein said first metallic composition comprises a mixture of about 25-30% copper powder, about 20-25% tin powder, about 15-20% aluminum powder, and about 30-35% iron powder, and said second metal comprises copper.

References Cited (Backward Citations)

US3332860A Cited
US4008383A Cited
US4284665A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-05-23 1986-11-22 1987-05-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-05-23 1990-11-22 1991-05-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-05-23 1994-11-22 1995-05-24 $7700.00 Window Closed / Lapsed

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