Junction plate

Claim 2

A junction plate for securing a plurality of struts (4) into a structural frame comprising: a concave plate (1) having a generally frusto-conical shape corresponding generally to the shape of the junctions in the structural frame; a plurality of channels (7) formed in the plate (1) oriented to extend radially outward from the center thereof, each of the channels (7) having a hole (3) formed therein adapted to receive a fastening bolt (5) therethrough to fasten an end of one of the struts (4) in the channel (7); a pair of side walls (2) defining the sides of each of the channels (7), the side walls (2) being spaced apart a distance corresponding to the width of the strut (4) to be received in the channel (7) and being of sufficient height so that the side walls (2) of the channel (7) are adapted to cooperate with the fastening bolt (5) to effectively fix the angular relationship between the strut (4) and the plate (7); and a web portion (17) of the plate extending between the upper margins of the side walls (2) of each adjacent pair of channels (7) to fix the angular spacing of the channels (7) and provide a substantially continuous rigid plate structure.

Claim 3

A junction plate as claimed in claim 1 wherein the side walls (2) are constructed canted outwardly at an angle (D) greater than perpendicular relative to the channel (7) so that the side walls (2) can act as cam surfaces to urge the strut (4) into its proper angular relationship with the plate (1) as the bolt (5) is tightened to bind the strut (4) to the plate (1).

Claim 4

A junction plate as claimed in claim 2 wherein the side walls (2) are canted outward at an angle 10 degrees greater than perpendicular to the channel (7).

Claim 5

A junction plate as claimed in claim 1 wherein the distance (W) the sidewalls (2) are spaced apart is approximately 1.5 inches.

Claim 6

A junction plate as claimed in claim 1 wherein there are five of the channels (7) oriented equally spaced from each other around the plate (1) so that the plate (1) is adapted for construction of an icosahedron shaped structural frame.

Claim 7

A junction plate as claimed in claim 1 wherein the channels (7) are oriented at an angle (A) of approximately 31.7 degrees greater than perpendicular to the central axis of the plate (1).

Claim 8

A junction plate as claimed in claim 6 wherein the web portions (17) of the plate between the channels (7) are oriented at an angle (B) of approximately 25 degrees greater than perpendicular to the central axis of the plate (1).

Claim 9

A junction plate formed by stamping from a metal disk for securing a plurality of struts (4) into a structural frame, the junction plate comprising: a concave metal plate (1) forming into a generally frusto-conical shape corresponding generally to the shape of the junctions in the structural frame; a plurality of channels (7) formed in the metal plate (1), each channel (7) being oriented to extend outward from the central portion of the metal plate (1) along a radially extending channel center line (16) at an oblique angle to the axis of the disc and being defined by a first bend line (12) near the center of the plate (1) extending generally perpendicular to the radially extending center line (16) of the channel (7), a pair of second bend lines (10) extending from near the ends of the first bend line (12) substantially parallel to the channel center line (16) to the periphery of the plate (1), and a pair of third bend lines (11) extending from near the ends of the first bend line (12) to the periphery of the plate (1) in diverging relation to the second bend lines (10), each of the channels (7) being adapted to engage an end of a strut (4) in rigid supporting relation; and a pair of side walls (2) each extending between adjacent second and third bend lines (10), (11) to further define the sides of each of the channels (7), the side walls (2) increasing in height toward the periphery of the plate (1), the height of the side walls (2) being selected so that the peripheral dimension (6') of the junction plate (1) is substantially equal to the circumference (6) of the metal disc from which the plate (1) was stamped so that a minimum amount of deformation of the material of the plate (1) is performed during its stamping, deformation being substantially limited to the area of the bend lines (12), (10), (11).

Claim 10

A junction plate formed by stamping from a metal disk for securing a plurality of struts (4) into a structural frame, the junction plate comprising: a concave metal plate (1) forming into a generally frusto-conical shape corresponding generally to the shape of the junctions in the structural frame; a plurality of channels (7) formed in the metal plate (1), each channel (7) being oriented to extend outward from the central portion of the metal plate (1) along a radially extending channel center line (16) at an oblique angle to the axis of the disc and being defined by a first bend line (12) near the center of the plate (1) extending generally perpendicular to the radially extending center line (16) of the channel (7), a pair of second bend lines (10) extending from near the ends of the first bend line (12) substantially parallel to the channel center line (16) to the periphery of the plate (1), and a pair of third bend lines (11) extending from near the ends of the first bend line (12) to the periphery of the plate (1) in diverging relation to the second bend lines (10), each of the channels (7) being adapted to engage an end of a strut (4) in rigid supporting relation; and a pair of side walls (2) each extending between adjacent second and third bend lines (10), (11) to further define the sides of each of the channels (7), the side walls (2) increasing in height toward the periphery of the plate (1), the height of the side walls (2) being selected so that the peripheral dimension (6') of the junction plate (1) is substantially equal to the circumference (6) of the metal disc from which the plate (1) was stamped so that a minimum amount of deformation of the material of the plate (1) is performed during its stamping, deformation being substantially limited to the area of the bend lines (12), (10), (11).

Claim 11

A junction plate as claimed in claim 8 wherein each of the channels (7) has a hole (3) formed therein adapted to receive a bolt (5) therethrough to fasten an end of one of the struts (4) in the channel (7).

Claim 12

A junction plate as claimed in claim 9 wherein the side walls (2) are separated by a distance corresponding to the width of the strut (4) so that the side walls (2) together with the bolt (5) fix the angular relationship between the strut (4) and the plate (7).

Claim 13

A junction plate as claimed in claim 10 wherein the side walls (2) are canted outwardly at an angle (D) greater than perpendicular relative to the channel (7) so that the side walls (2) can act as cam surfaces to urge the strut (4) into its proper angular relationship to the plate (1) as the bolt (5) is tightened.

Claim 14

A junction plate as claimed in claim 11 wherein the side walls (2) are canted outwardly at an angle (D) ten degrees greater than perpendicular to the channel (7).

Claim 15

A junction plate for securing a plurality of struts (4) into a structural frame comprising: a concave plate (1) formed without radially cutting the plate structure into a generally frusto-conical shape corresponding generally to the shape of the junctions in the structural frame; a plurality of channels (7) formed in the plate (1) oriented to extend radially outward from the center thereof, each of the channels (7) being adapted to engage an end of one of the struts (4) in the channel (7) in rigid supporting relation; a pair of side walls (2) defining the sides of each of the channels (7), the side walls (2) being spaced apart a distance corresponding to the width of the strut (4) to be received in the channel (7) and being of sufficient height so that the side walls (2) of the channel (7) are adapted to cooperate with the fastening bolt (5) to effectively fix the angular relationship between the strut (4) and the plate (7); and web portions (17) of the plate extending between the upper margins of the side walls (2) of each adjacent pair of channels (7) to fix the angular spacing of the channels (7) and provide a substantially continuous rigid plate structure.

Claim 16

A junction plate for securing a plurality of struts (4) into a structural frame comprising: a concave plate (1) formed without radially cutting the plate structure into a generally frusto-conical shape corresponding generally to the shape of the junctions in the structural frame; a plurality of channels (7) formed in the plate (1) oriented to extend radially outward from the center thereof, each of the channels (7) being adapted to engage an end of one of the struts (4) in the channel (7) in rigid supporting relation; a pair of side walls (2) defining the sides of each of the channels (7), the side walls (2) being spaced apart a distance corresponding to the width of the strut (4) to be received in the channel (7) and being of sufficient height so that the side walls (2) of the channel (7) are adapted to cooperate with the fastening bolt (5) to effectively fix the angular relationship between the strut (4) and the plate (7); and web portions (17) of the plate extending between the upper margins of the side walls (2) of each adjacent pair of channels (7) to fix the angular spacing of the channels (7) and provide a substantially continuous rigid plate structure.