Stiff flexible connector for a circuit breaker or other electrical apparatus

Claim 2

A circuit interrupter system, comprising: circuit interrupter means including separable contacts one of which is interconnected with a movable external stem, where said stem has a given cross sectional shape; fixed electrical terminal means; an uninsulated external conductor of given length connected to said external stem and to said fixed electrical terminal means, said conductor having a generally flat planar portion with an opening therein which is generally of the same cross-sectional shape as said stem but slightly smaller in cross sectional area, the periphery of said opening having a slit therein which provides a peripheral tab which is offset from the plane of said flat planar portion when said opening is initially disposed around said stem to thus initially accommodate for the difference in area, said external conductor being characterized as being substantially self-supporting in the span between said movable stem and said fixed electrical terminal means but nevertheless being flexible in a cantilever manner for accommodating the movement of said movable stem; and compression means disposed upon said stem in a disposition for causing said tab to substantially realign with said plane of said planar portion, the material of said tab assuming a flowed state in the region of the interface between said tab and said stem after compresssion to accommodate for the difference in area.

Claim 3

The combination as claimed in claim 1 wherein the length-to-thickness ratio of external conductor is sufficient to allow said movable stem to move through a predetermined distance without incurring significant mechanical resistance to said movement from said external conductor.

Claim 4

The combination as claimed in claim 2 wherein said span is shorter than said length, said external conductor having a lengthwise undulation therein to accommodate said length within said span.

Claim 5

The combination as claimed in claim 2 comprising a plurality of said external conductors stacked in the direction of said movement, the surface of each being relatively movable in the lengthwise direction to accommodate the flexible movement of each.

Claim 6

The combination as claimed in claim 2 wherein said external conductor comprises a hole therein for enhanced heat dissipation.

Claim 7

The combination as claimed in claim 3 wherein said external conductor comprises a hole therein for enhanced heat dissipation.

Claim 8

The combination as claimed in claim 4 wherein at least one of said external conductors comprises a hole therein for enhanced heat dissipation.

Claim 9

The combination as claimed in claim 6 comprising a plurality of said external conductors stacked in the direction of said movement, the surface of each being relatively movable in the lengthwise direction to accommodate the flexible movement of each.

Claim 10

The combination as claimed in claim 1 comprising a plurality of said slits.

Claim 11

The combination as claimed in claim 1 wherein said cross-sectional shape is circular.

Claim 12

The combination as claimed in claim 9 wherein said cross-sectional shape is circular.

Claim 13

Metal clad switchgear, comprising: metal cabinet means; cabinet terminal means disposed in said cabinet means; circuit interrupter means including separable contacts, one of which is interconnected with a movable external stem, where said stem has a given cross sectional shape; an uninsulated external conductor of given length connected to said external stem and to said cabinet terminal means, said conductor having a generally flat planar portion with an opening therein which is generally of the same cross-sectional shape as said stem but slightly smaller in cross sectional area, the periphery of said opening having a slit therein which provides a peripheral tab which is offset from the plane of said flat planar portion when said opening is initially disposed around said stem to thus initially accommodate for the difference in area, said external conductor being characterized as being substantially self-supporting in the span between said movable stem and said cabinet terminal means but nevertheless being flexible in a cantilever manner for accommodating the movement of said movable stem; and compression means disposed upon said stem in a disposition for causing said tab to substantially realign with said plane of said planar portion, the material of said tab assuming a flowed state in the region of the interface between said tab and said stem after compression to accommodate for the difference in area.

Claim 14

Metal clad switchgear, comprising: metal cabinet means; cabinet terminal means disposed in said cabinet means; circuit interrupter means including separable contacts, one of which is interconnected with a movable external stem, where said stem has a given cross sectional shape; an uninsulated external conductor of given length connected to said external stem and to said cabinet terminal means, said conductor having a generally flat planar portion with an opening therein which is generally of the same cross-sectional shape as said stem but slightly smaller in cross sectional area, the periphery of said opening having a slit therein which provides a peripheral tab which is offset from the plane of said flat planar portion when said opening is initially disposed around said stem to thus initially accommodate for the difference in area, said external conductor being characterized as being substantially self-supporting in the span between said movable stem and said cabinet terminal means but nevertheless being flexible in a cantilever manner for accommodating the movement of said movable stem; and compression means disposed upon said stem in a disposition for causing said tab to substantially realign with said plane of said planar portion, the material of said tab assuming a flowed state in the region of the interface between said tab and said stem after compression to accommodate for the difference in area.

Claim 15

The combination as claimed in claim 12 wherein the length-to-thickness ratio of said external conductor is sufficient to allow said movable stem to move through a predetermined distance without incurring significant mechanical resistance to said movement from said external conductor.

Claim 16

The combination as claimed in claim 13 wherein said span is shorter than said length, said external conductor having a lengthwise undulation therein to accommodate said length within said span.

Claim 17

The combination as claimed in claim 13 comprising a plurality of said external conductors stacked in the direction of said movement, the surface of each being relatively movable in the lengthwise direction to accommodate the flexible movement of each.

Claim 18

The combination as claimed in claim 13 wherein said external conductor comprises a hole therein for enhanced heat dissipation.

Claim 19

The combination as claimed in claim 14 wherein said external conductor comprises a hole therein for enhanced heat dissipation.

Claim 20

The combination as claimed in claim 15 wherein at least one of said external conductors comprises a hole therein for enhanced heat dissipation.

Claim 21

The combination as claimed in claim 17 comprising a plurality of said external conductors stacked in the direction of said movement, the surface of each being relatively movable in the lengthwise direction to accommodate the flexible movement of each.

Claim 22

The combination as claimed in claim 12 comprising a plurality of said slits.

Claim 23

The combination as claimed in claim 12 wherein said cross-sectional shape is circular.

Claim 24

The combination as claimed in claim 20 wherein said cross-sectional shape is circular.