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US4379724A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for reclaiming waste thermoplastic resin film

Assignee: Taiyo Denko KK
•
Filing: 1981-08-14
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Granted: 1983-04-12
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Expires: 2001-08-14
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Abstract

Abstract Waste thermoplastic resin film is cleaned to reclaim raw material for subsequent recycling by crushing a mass of the waste film into pieces and then feeding the pieces onto a moving mesh conveyor immersed in a wash tank which is filled with a cleaning liquid; the liquid being at a temperature sufficient to soften the pieces. Cleaning is promoted by irradiating the pieces on the conveyor with ultrasonic energy from positions located on opposite lateral sides of and just above the upper surface of the conveyor while simultaneously forcing liquid in the tank to flow in the same direction as the conveyor while directing jets of additional liquid into the tank in the opposite direction to produce a forced circulatory flow pattern within the tank.

Inventors

  • 👤 Hidehiro Kashiwagi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 17:33
CPC Classifications
B; B08; B08B; B08B3/00; B08B3/04; B08B3/10; B08B3/12; B03; B03B; B03B9/00; B03B9/06; B03B9/061; B29; B29B; B29B17/00; B29B17/02; B29B2017/0213; B29B2017/0286; B29B2017/0289; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2027/00; B29K2027/06; B29K2105/00; B29K2105/06; B29K2105/065; B29L; B29L2007/00; B29L2007/008; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/52; Y02W30/62

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 365 words
A method of cleaning soiled, thermoplastic resin, waste film, which comprises the steps of cutting a mass of said soiled, thermoplastic resin, waste film to provide a mass of pieces of said waste film, which pieces are deformed and contain soil distributed thereon and adhering thereto; feeding said mass of pieces onto one end of the upper surface of an elongated, mesh conveyor which conveyor is disposed within a washing tank filled with heated aqueous cleaning liquid and is moving substantially horizontally therein whereby said pieces are immersed in said liquid, simultaneously supplying a first quantity of said liquid from outside said tank into said tank adjacent to said one end of said conveyor and forcibly directing said heated aqueous cleaning liquid in said tank in a direction lengthwise of said conveyor from said one end thereof toward the opposite end thereof whereby said liquid assists said conveyor in moving said pieces toward the opposite end of said conveyor, simultaneously directing into said tank jets of a second quantity of said liquid supplied from outside said tank, said jets being located above the upper surface of said conveyor close to but upstream of the opposite end of said conveyor, said jets being directed above the upper surface of said conveyor in a direction lengthwise of and opposite to the direction of movement of said conveyor, and simultaneously applying ultrasonic energy to said liquid from positions located longitudinally of said conveyor between said jets and said one end of said conveyor, said positions being opposed to each other and being located on opposite lateral sides of and above the upper surface of said conveyor so that said ultrasonic energy is directed laterally inwardly and across the upper surface of said conveyor substantially at right angles to the direction of movement thereof, said liquid being at a temperature sufficient to soften said pieces and to remove soil therefrom while said pieces are being subjected to said ultrasonic energy so as to be beaten thereby, to smooth the deformations thereof and to assist in removing soil therefrom; discharging said pieces from said tank at the opposite end of said conveyor and then washing said pieces with pressurized water.
Claim 2
Independent Claim 365 words
A method of cleaning soiled, thermoplastic resin, waste film, which comprises the steps of cutting a mass of said soiled, thermoplastic resin, waste film to provide a mass of pieces of said waste film, which pieces are deformed and contain soil distributed thereon and adhering thereto; feeding said mass of pieces onto one end of the upper surface of an elongated, mesh conveyor which conveyor is disposed within a washing tank filled with heated aqueous cleaning liquid and is moving substantially horizontally therein whereby said pieces are immersed in said liquid, simultaneously supplying a first quantity of said liquid from outside said tank into said tank adjacent to said one end of said conveyor and forcibly directing said heated aqueous cleaning liquid in said tank in a direction lengthwise of said conveyor from said one end thereof toward the opposite end thereof whereby said liquid assists said conveyor in moving said pieces toward the opposite end of said conveyor, simultaneously directing into said tank jets of a second quantity of said liquid supplied from outside said tank, said jets being located above the upper surface of said conveyor close to but upstream of the opposite end of said conveyor, said jets being directed above the upper surface of said conveyor in a direction lengthwise of and opposite to the direction of movement of said conveyor, and simultaneously applying ultrasonic energy to said liquid from positions located longitudinally of said conveyor between said jets and said one end of said conveyor, said positions being opposed to each other and being located on opposite lateral sides of and above the upper surface of said conveyor so that said ultrasonic energy is directed laterally inwardly and across the upper surface of said conveyor substantially at right angles to the direction of movement thereof, said liquid being at a temperature sufficient to soften said pieces and to remove soil therefrom while said pieces are being subjected to said ultrasonic energy so as to be beaten thereby, to smooth the deformations thereof and to assist in removing soil therefrom; discharging said pieces from said tank at the opposite end of said conveyor and then washing said pieces with pressurized water.
Claim 3
Dependent Claim 23 words
A method as claimed in claim 1 wherein said liquid in said tank is at a temperature of from 40° to 45° C.
Claim 4
Dependent Claim 18 words
A method as claimed in claim 1 or claim 2 wherein said film is a polyvinyl chloride film.
Claim 5
Dependent Claim 91 words
A method as claimed in claim 1 including the steps of draining said liquid from said pieces at a location downstream from said jets; collecting said liquid in a drainage tank; pumping a portion of said liquid from said drainage tank and supplying it to said washing tank adjacent to said one end of said conveyor as said first quantity of said liquid; and pumping another portion of said liquid from said drainage tank and supplying it to jet nozzles to provide said jets of said second quantity of said liquid.
Claim 6
Dependent Claim 41 words
A method as claimed in claim 1 or claim 4 in which the soil on said pieces flows downwardly to the bottom of said washing tank and including the step of removing said soil from the bottom of said washing tank.
Claim 7
Dependent Claim 89 words
A method as claimed in claim 1 in which said mass of pieces is deposited onto said upper surface of said conveyor from a location above said one end of said conveyor, said first quantity of said liquid being supplied into a zone in said tank, which zone is upstream of said one end of said conveyor and is separated therefrom by a baffle and including the step of impelling the liquid from said zone around said baffle and in a direction toward the opposite end of said conveyor.
Claim 8
Dependent Claim 28 words
A method as claimed in claim 1 in which said ultrasonic energy is applied at at least two longitudinally spaced-apart zones in a direction lengthwise of said conveyor.

References Cited (Backward Citations)

US2845077A Cited
US3222221A Cited
US3849196A Cited
US4045243A Cited
US4073661A Cited
US4131483A Cited
US4311157A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-04-11 1986-10-11 1987-04-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-04-11 1990-10-11 1991-04-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-04-11 1994-10-11 1995-04-12 $7700.00 Window Closed / Lapsed

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