← Back to Patent Explorer
US4375235A Expired / Lapsed US ⏱️ 0.0 years remaining

Regenerator flow distribution by means of a burner

Assignee: PPG Industries Inc
•
Filing: 1981-09-24
•
Granted: 1983-03-01
•
Expires: 2001-09-24
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract In a regenerative furnace of the type used for melting glass, localized overheating of the regenerator packing is minimized, heating of the regenerator packing is made more uniform, and regenerator efficiency is improved by employing a gas stream, preferably a high velocity burner, in the plenum of the regenerator to control gas flow distribution within the regenerator.

Inventors

  • 👤 Yih W. Tsai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 04:46
CPC Classifications
F; F28; F28D; F28D17/00; F28D17/04; C; C03; C03B; C03B5/00; C03B5/16; C03B5/235; C03B5/237; F27; F27B; F27B3/00; F27B3/10; F27B3/26; Y; Y02; Y02P; Y02P40/00; Y02P40/50

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 222 words
A method of operating a regenerator of the type which includes a gas pervious bed of refractory material, a gas distributing space communicating with the bed along its length at one side, a flue communicating with the gas distributing space at one end thereof, a plenum communicating with the bed along its length at the opposite side of the bed from the distributing space, a plurality of ports opening onto the plenum at spaced-apart locations along the length of the plenum and communicating with a combustion furnace; wherein the regenerator participates in a periodically reversing firing cycle including an exhaust phase in which hot exhaust gases pass from the furnace through the ports into the plenum and then through the bed to the distributing space and out of the regenerator through the flue, and a firing phase wherein incoming combustion air enters the regenerator through the flue and then passes from the distributing space through the bed to the plenum and then to the furnace by way of the ports; the improvement comprising: impeding the flow of exhaust gases along the plenum in the direction of the flue end of the regenerator during the exhaust phase by directing a stream of gases within the plenum in a countercurrent direction, thereby maintaining a more uniform distribution of exhaust gas flow through the bed.
Claim 2
Independent Claim 222 words
A method of operating a regenerator of the type which includes a gas pervious bed of refractory material, a gas distributing space communicating with the bed along its length at one side, a flue communicating with the gas distributing space at one end thereof, a plenum communicating with the bed along its length at the opposite side of the bed from the distributing space, a plurality of ports opening onto the plenum at spaced-apart locations along the length of the plenum and communicating with a combustion furnace; wherein the regenerator participates in a periodically reversing firing cycle including an exhaust phase in which hot exhaust gases pass from the furnace through the ports into the plenum and then through the bed to the distributing space and out of the regenerator through the flue, and a firing phase wherein incoming combustion air enters the regenerator through the flue and then passes from the distributing space through the bed to the plenum and then to the furnace by way of the ports; the improvement comprising: impeding the flow of exhaust gases along the plenum in the direction of the flue end of the regenerator during the exhaust phase by directing a stream of gases within the plenum in a countercurrent direction, thereby maintaining a more uniform distribution of exhaust gas flow through the bed.
Claim 3
Dependent Claim 36 words
The method of claim 1 wherein the countercurrent stream of gases is additionally employed during the firing phase, thereby enhancing the flow of incoming combustion air through the packing at the flue end of the regenerator.
Claim 4
Dependent Claim 18 words
The method of claim 1 or 2 wherein the countercurrent gas stream is provided by a combustion burner.
Claim 5
Dependent Claim 26 words
The method of claim 3 wherein the output gas temperature of the burner is no greater than the temperature of exhaust gases passing through the plenum.
Claim 6
Dependent Claim 20 words
The method of claim 4 wherein the output gas temperature of the burner is less than 2000° F. (1100° C.).
Claim 7
Dependent Claim 20 words
The method of claim 5 wherein the output gas temperature of the burner is less than 1500° F. (820° C.).
Claim 8
Dependent Claim 20 words
The method of claim 6 wherein the output gas temperature of the burner is at least 900° F. (480° C.).
Claim 9
Dependent Claim 13 words
The method of claim 3 wherein the burner is operated with excess air.
Claim 10
Dependent Claim 26 words
The method of claim 1 or 2 wherein the countercurrent gas stream has a velocity of at least 100 feet per second (30 meters per second).
Claim 11
Dependent Claim 26 words
The method of claim 1 or 2 wherein the countercurrent gas stream has a velocity of at least 300 feet per second (90 meters per second).
Claim 12
Dependent Claim 29 words
The method of claim 1 or 2 wherein the countercurrent gas stream comprises no more than 5% by volume of the total combustion air volume throughput in the furnace.
Claim 13
Dependent Claim 29 words
The method of claim 1 or 2 wherein the volume of the countercurrent gas stream is no greater than 1% of the total combustion air throughput to the furnace.
Claim 14
Dependent Claim 33 words
The method of claim 1 or 2 wherein the countercurrent gas stream enters the plenum through an end wall of the regenerator directly above the junction of the flue with the distributing space.
Claim 15
Dependent Claim 32 words
The method of claim 1 or 2 wherein the counterflow gas stream is injected into the plenum at a location that is within the half of the plenum closest to the bed.

References Cited (Backward Citations)

DE246243C Cited
US296174A Cited
US1836412A Cited
US1914956A Cited
US2491705A Cited
US2813708A Cited
US4047560A Cited
US4088180A Cited
US4174948A Cited
US4256173A Cited
US4257476A Cited
US4298372A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-02-28 1986-08-30 1987-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-02-28 1990-08-30 1991-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-02-28 1994-08-30 1995-03-01 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag