Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
203 words
A method of making a door comprising the steps of providing a one-piece, integral, continuous, relatively thin walled stile and rail collar of a generally rectangular exterior outline formed of a completely cured admixture of unfoamed polymeric resin and reinforcing material resistant to corrosive and/or high humidity environments of an inwardly opening generally U-shaped cross-sectional configuration formed by a bight and opposite spaced generally parallel faces with interior and exterior surfaces thereof being devoid of exteriorly exposed reinforcing material; providing a pair of plates with each plate being of a generally rectangular outline as defined by terminal edges corresponding in size and shape to the rectangular outline of the collar and being formed of a completely cured admixture of polymeric resin and reinforcing materials resistant to corrosive and/or high humidity environments with an outer surface of each plate being devoid of exteriorly exposed reinforcing material; sandwiching the collar between the plates with all exterior surfaces of the collar and plates facing outwardly, utilizing a polymeric resin bonding material which is resistant to corrosive and/or high humidity environments for bonding the collar and plates together, and creating a generally flush relationship between the terminal edges of the plates and the collar bight exterior surface.
Claim 2
Independent Claim
203 words
A method of making a door comprising the steps of providing a one-piece, integral, continuous, relatively thin walled stile and rail collar of a generally rectangular exterior outline formed of a completely cured admixture of unfoamed polymeric resin and reinforcing material resistant to corrosive and/or high humidity environments of an inwardly opening generally U-shaped cross-sectional configuration formed by a bight and opposite spaced generally parallel faces with interior and exterior surfaces thereof being devoid of exteriorly exposed reinforcing material; providing a pair of plates with each plate being of a generally rectangular outline as defined by terminal edges corresponding in size and shape to the rectangular outline of the collar and being formed of a completely cured admixture of polymeric resin and reinforcing materials resistant to corrosive and/or high humidity environments with an outer surface of each plate being devoid of exteriorly exposed reinforcing material; sandwiching the collar between the plates with all exterior surfaces of the collar and plates facing outwardly, utilizing a polymeric resin bonding material which is resistant to corrosive and/or high humidity environments for bonding the collar and plates together, and creating a generally flush relationship between the terminal edges of the plates and the collar bight exterior surface.
Claim 3
Dependent Claim
32 words
The method as defined in claim 1 including the step of over-coating the terminal edges and the collar bight exterior surface with polymeric resin material resistant to corrosive and/or high humidity environments.
Claim 4
Dependent Claim
29 words
The method as defined in claim 1 including the step of over-coating the plates outer surfaces with a coating of polymeric material resistant to corrosive and/or high humidity environments.
Claim 5
Dependent Claim
30 words
The method as defined in claim 1 including the step of over-coating the collar bight exterior surface with a coating of polymeric material resistant to corrosive and/or high humidity environments.
Claim 6
Dependent Claim
35 words
The method as defined in claim 1 including the step of over-coating the plates outer surfaces and the collar bight exterior surface with a coating of polymeric material resistant to corrosive and/or high humidity environments.
Claim 7
Dependent Claim
23 words
The method as defined in claim 1 including the step of trimming the plate edges generally flush with the collar bight exterior surface.
Claim 8
Dependent Claim
41 words
The method as defined in claim 1 including the step of trimming the plate edges generally flush with the collar bight exterior surface, and over-coating the trimmed edges of the plates with polymeric material resistant to corrosive and/or high humidity environments.
Claim 9
Dependent Claim
29 words
The method as defined in claim 7 including the step of over-coating the plates outer surfaces with a coating of polymeric material resistant to corrosive and/or high humidity environments.
Claim 10
Dependent Claim
30 words
The method as defined in claim 7 including the step of over-coating the collar bight exterior surface with a coating of polymeric material resistant to corrosive and/or high humidity environments.
Claim 11
Dependent Claim
35 words
The method as defined in claim 7 including the step of over-coating the plates outer surfaces and the collar bight exterior surface with a coating of polymeric material resistant to corrosive and/or high humidity environments.