Electrical connector assembly

Claim 2

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without additional structure attached thereto, said connector assembly including a dielectric housing having an axially forwardly extending insert receiving cavity opening through its rear end, a plurality of electrical terminals mounted in said housing, each of said terminals including a portion exposed externally of said housing and a resilient contact portion disposed within said cavity, said contact portion having a normal position within said housing, and insert means at least partially disposed within said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto in direct electrical contacting engagement with a respectively associated one of said resilient contact portions to displace said one resilient contact portion from its normal position to another position within said housing and for cooperating with said housing to maintain an associated portion of the cable spaced from the bare end portions thereof in fixed relation to the connector assembly, said one resilient contact in its other position exerting biasing force directly upon said bare end portion of said one conductor to maintain electrically conducting relation between said one resilient contact and said bare end portion in the absence of any additional terminating structure associated with said bare end portion of said one conductor.

Claim 3

A connector assembly as set forth in claim 1 wherein said housing has a plurality of terminal receiving slots in its forward end portion and each of said terminals is received in an associated one of said slots.

Claim 4

A connector assembly as set forth in claim 1 wherein each of said terminals comprises an elongated member reversely bent around the forward end of said housing and terminating in a cantilever end portion which defines said resilient contact portion.

Claim 5

A connector assembly as set forth in claim 3 wherein the end portion of said member opposite the cantilever end portion is anchored in said housing.

Claim 6

A connector assembly as set forth in claim 4 wherein said elongated member comprises a length of spring wire.

Claim 7

A connector assembly as set forth in claim 1 wherein said insert means comprises a unitary dielectric insert complementing at least a portion of said cavity and having a plurality of conductor receiving slots in its forward end portion equal in number to and in registry with said resilient contact portions.

Claim 8

A conductor assembly as set forth in either claim 1 or claim 5 wherein one of the parts comprising said insert means and said housing includes at least one cable retaining rib projecting from a surface thereof in opposing relation to an associated wall of the other of said parts for cooperating with said associated wall to maintain the associated portion of the cable in fixed relation to the connector assembly.

Claim 9

A connector assembly as set forth in claim 7 wherein said insert means comprises said one part and said housing comprises said other part.

Claim 10

A connector assembly as set forth in claim 8 wherein the cable has a generally circular cross section, said cavity has a generally rectangular cross section, said insert means comprises an insert having a rear portion defined by a top wall and a pair of side walls and straddling the associated portion of the cable, and said cable retaining rib projects from the lower surface of said top wall.

Claim 11

A connector assembly as set forth in claim 1 including means for retaining said insert means in assembly with said housing.

Claim 12

A connector assembly as set forth in claim 10 wherein said means for retaining said insert means comprises means for snap-in engagement with said housing.

Claim 13

A connector assembly as set forth in claim 10 wherein one of the parts comprising said insert means and said housing has a locking aperture therein defining a forwardly facing first abutment surface and the other of said parts has a locking member thereon received within said aperture and defining a rearwardly facing second abutment surface engaging said first abutment surface when said insert means is assembled with said housing.

Claim 14

A connector assembly as set forth in claim 12 wherein said one part comprises said housing and said other part comprises said insert means.

Claim 15

A connector assembly as set forth in claim 13 wherein said locking aperture is defined by a resilient wall of said housing and said insert means and said resilient wall have conengageable cam means thereon for biasing said resilient wall away from said insert means in response to insertion of said insert means into said cavity to effect snap engagement of said second abutment surface with said first abutment surface.

Claim 16

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional stucture attached thereto, said conductor assembly having a generally rectangular dielectric housing including front, top, bottom and side walls defining a rearwardly opening axially forwardly extending insert receiving cavity of generally rectangular cross section, said top wall having a locking opening therein defining a forwardly facing abutment surface, said top wall having a downwardly and forwardly inclined first cam surface forming a junction at its lower edge with said forwardly facing first abutment surface, said housing having a plurality of terminal receiving slots in its forward end defined by said front wall and said top, a plurality of elongated resilient wire terminals, each of said terminals received in an associated one of said terminal receiving slots and reversely bent around the forward end portion of said housing, each of said terminals having one end portion anchored in said forward end portion, each of said terminals extending through said forward end portion and having another end portion defining a resilient cantilever contact disposed within and having a normal position in said cavity, and insert means at least partially disposed within said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient cantilever contact portions to displace said one resilient cantilever contact portion from its normal position to another position wherein it exerts reactive biasing force directly to said bare end portion of said one conductor, said insert means comprising a unitary dielectric insert generally complementing at least a portion of said cavity, said insert having a front portion defining a plurality of conductor receiving slots equal in number to said terminals and in registry with said contact portions for receiving reversely bent portions of said pre-stripped bare end portions, said insert having a locking member thereon defining a rearwardly facing second abutment surface normally aligned with said first abutment surface and generally forwardly facing cam surface means forming a junction with said second abutment surface and inclined downwardly and forwardly therefrom, said second cam surface means being engageable with said first cam surface when said insert is inserted into said cavity for biasing said top wall away from said insert means to effect snap engagement of said first abutment surface with said second abutment surface whereby to lock said insert in assembly with said housing.

Claim 17

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional stucture attached thereto, said conductor assembly having a generally rectangular dielectric housing including front, top, bottom and side walls defining a rearwardly opening axially forwardly extending insert receiving cavity of generally rectangular cross section, said top wall having a locking opening therein defining a forwardly facing abutment surface, said top wall having a downwardly and forwardly inclined first cam surface forming a junction at its lower edge with said forwardly facing first abutment surface, said housing having a plurality of terminal receiving slots in its forward end defined by said front wall and said top, a plurality of elongated resilient wire terminals, each of said terminals received in an associated one of said terminal receiving slots and reversely bent around the forward end portion of said housing, each of said terminals having one end portion anchored in said forward end portion, each of said terminals extending through said forward end portion and having another end portion defining a resilient cantilever contact disposed within and having a normal position in said cavity, and insert means at least partially disposed within said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient cantilever contact portions to displace said one resilient cantilever contact portion from its normal position to another position wherein it exerts reactive biasing force directly to said bare end portion of said one conductor, said insert means comprising a unitary dielectric insert generally complementing at least a portion of said cavity, said insert having a front portion defining a plurality of conductor receiving slots equal in number to said terminals and in registry with said contact portions for receiving reversely bent portions of said pre-stripped bare end portions, said insert having a locking member thereon defining a rearwardly facing second abutment surface normally aligned with said first abutment surface and generally forwardly facing cam surface means forming a junction with said second abutment surface and inclined downwardly and forwardly therefrom, said second cam surface means being engageable with said first cam surface when said insert is inserted into said cavity for biasing said top wall away from said insert means to effect snap engagement of said first abutment surface with said second abutment surface whereby to lock said insert in assembly with said housing.

Claim 18

A connector assembly as set forth in claim 15 wherein said housing top wall has a forwardly extending and rearwardly and downwardly opening locking slot formed therein for receiving said locking member during assembly of said insert means with said housing and said first cam surface is defined by the forward wall of said locking slot.

Claim 19

A connector assembly as set forth in claim 15 wherein said insert means comprises means for retaining an associated portion of the cable spaced from the bare end portions in fixed relation to said connector assembly.

Claim 20

A connector assembly as set forth in claim 17 wherein said retaining means comprises a cable retaining rib on one of the parts including said insert and said housing and an opposing wall on the other of said parts.

Claim 21

A connector assembly as set forth in claim 18 wherein said one part comprises said insert and said other part comprises said housing.

Claim 22

A connector assembly as set forth in claim 19 wherein said insert includes a rear portion having generally U-shaped cross-section for straddling the associated portion of the cable and said rib is carried by said rear portion.

Claim 23

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional structure attached thereto, said connector assembly including a dielectric housing having housing front, top, bottom and side walls defining an axially forwardly extending insert receiving cavity opening through its rear end, a plurality of electrical terminals mounted in said housing at the front end portions thereof, each of said terminals including a portion exposed externally of said housing and a resilient contact portion disposed within said cavity, said contact portion having a normal position within said housing, insert means in assembly with said housing at least partially disposed within said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient contact portions to displace said one resilient contact portion from said normal position to another position, said one resilient contact portion in said other position exerting a reactive biasing force directly upon said bare end portion of one conductor to establish electrical contacting relation between said one resilient contact portion and said one connector in the absence of any terminating structure associated with said bare end portion of said one conductor, and means for maintaining said insert means in assembly with said housing.

Claim 24

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional structure attached thereto, said connector assembly including a dielectric housing having housing front, top, bottom and side walls defining an axially forwardly extending insert receiving cavity opening through its rear end, a plurality of electrical terminals mounted in said housing at the front end portions thereof, each of said terminals including a portion exposed externally of said housing and a resilient contact portion disposed within said cavity, said contact portion having a normal position within said housing, insert means in assembly with said housing at least partially disposed within said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient contact portions to displace said one resilient contact portion from said normal position to another position, said one resilient contact portion in said other position exerting a reactive biasing force directly upon said bare end portion of one conductor to establish electrical contacting relation between said one resilient contact portion and said one connector in the absence of any terminating structure associated with said bare end portion of said one conductor, and means for maintaining said insert means in assembly with said housing.

Claim 25

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional structure attached thereto, said connector assembly including a dielectric housing having housing front, top, bottom and side walls defining an axially forwardly extending insert receiving cavity opening through its rear end, a plurality of electrical terminals mounted at the forward end portion of said housing, each of said terminals including an externally exposed portion and a resilient contact portion disposed within said cavity, said contact portion having a normal position within said housing, and insert means at least partially disposed within and extending axially of said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient contact portions and for cooperating with said housing to maintain an associated portion of the cable spaced from the bare end portions thereof in fixed relation to the housing, said one resilient contact portion being displaced from said normal position to another position by direct engagement with said bare end portion of said one conductor, said one resilient contact portion in said other position exerting biasing force directly upon said bare end portion of said one conductor to maintain electrically conducting relation between said bare end portion of said one conductor and said one resilient contact portion in the absence of any terminating structure associated with said bare end portion of said one conductor.

Claim 26

A connector assembly for terminating an insulated electrical cable including a plurality of electrical conductors having pre-stripped bare end portions without any additional structure attached thereto, said connector assembly including a dielectric housing having housing front, top, bottom and side walls defining an axially forwardly extending insert receiving cavity opening through its rear end, a plurality of electrical terminals mounted at the forward end portion of said housing, each of said terminals including an externally exposed portion and a resilient contact portion disposed within said cavity, said contact portion having a normal position within said housing, and insert means at least partially disposed within and extending axially of said cavity for pressing and holding a bare end portion of each one of said conductors without any additional structure attached thereto directly against a respectively associated one of said resilient contact portions and for cooperating with said housing to maintain an associated portion of the cable spaced from the bare end portions thereof in fixed relation to the housing, said one resilient contact portion being displaced from said normal position to another position by direct engagement with said bare end portion of said one conductor, said one resilient contact portion in said other position exerting biasing force directly upon said bare end portion of said one conductor to maintain electrically conducting relation between said bare end portion of said one conductor and said one resilient contact portion in the absence of any terminating structure associated with said bare end portion of said one conductor.

Claim 27

A connector assembly as set forth in any one of claims 1, 21 or 22 wherein said resilient contact portion comprises a cantilever portion.

Claim 28

A connector assembly as set forth in claim 23 wherein said cantilever portion is inclined to the forwardly extending axis of said insert receiving cavity.