Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
132 words
A process for producing carbon black, comprising: combusting a first fuel with air to form a high temperature stream of products of complete combustion of the fuel; introducing a hydrocarbon feedstock into said high temperature product stream, said temperature being sufficient to cause thermal decomposition of the hydrocarbon feedstock and the formation of a hot carbon black containing effluent; recycling about 2 to 26 volume % of the hot carbon black containing effluent, without cooling, to the combustion step as a second fuel to completely replace the first fuel, wherein the the heat of the second fuel is utilized to decompose the hydrocarbon feedstock, and whereby the total yield of carbon black is increased; introducing a cooling agent into the remaining carbon black effluent product stream, and recovering the carbon black product.
Claim 2
Dependent Claim
132 words
A process for producing carbon black, comprising: combusting a first fuel with air to form a high temperature stream of products of complete combustion of the fuel; introducing a hydrocarbon feedstock into said high temperature product stream, said temperature being sufficient to cause thermal decomposition of the hydrocarbon feedstock and the formation of a hot carbon black containing effluent; recycling about 2 to 26 volume % of the hot carbon black containing effluent, without cooling, to the combustion step as a second fuel to completely replace the first fuel, wherein the the heat of the second fuel is utilized to decompose the hydrocarbon feedstock, and whereby the total yield of carbon black is increased; introducing a cooling agent into the remaining carbon black effluent product stream, and recovering the carbon black product.
Claim 3
Dependent Claim
11 words
The process of claim 1, wherein the cooling agent is water.
Claim 4
Dependent Claim
10 words
The process of claim 2, wherein the water is atomized.
Claim 5
Dependent Claim
13 words
The process of claim 1, wherein the first fuel is a propane-butane mixture.
Claim 6
Dependent Claim
17 words
The process of any of claim 1, wherein the hydrocarbon feedstock is introduced in an atomized state.
Claim 7
Dependent Claim
23 words
The process of any of claim 1, wherein the decomposition temperature is about 1550° C., and the cooling temperature is about 650° C.
Claim 8
Dependent Claim
20 words
The process of any of claim 1, wherein the amount of air for combustion is less than the stoichiometric value.
Claim 9
Dependent Claim
36 words
A process as claimed in claim 1, wherein the portion of the carbon black containing effluent fed to the combustion step is injected with air under a pressure ranging from about 5 to about 10 atm.abs.