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US4372227A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of reducing high temperature slagging in furnaces

Assignee: Ecolab Inc
•
Filing: 1981-02-10
•
Granted: 1983-02-08
•
Expires: 2001-02-10
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Abstract

Abstract Slag buildup in high-temperature areas of a furnace system is minimized by adding to the molten ash particles carried by the flue gas a conditioner which is taken up by those molten particles and produces a nucleating effect when those particles cool, causing them to solidify more rapidly, thereby preventing deposit formation or resulting in considerably more friable deposits.

Inventors

  • 👤 Dennis F. Mahoney
  • 👤 Alfred E. Kober
  • 👤 Subhash H. Risbud

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 07:31
CPC Classifications
C; C10; C10L; C10L10/00; C10L10/06

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 107 words
A method of ameliorating high-temperature slagging conditions which results from impaction on the boiler interior surfaces of molten or semi-molten ash particles in a flue gas resulting from the combustion of fuel, which method comprises (a) at or upstream of the high-temperature region in said boiler system where slagging tends to occur, but downstream of the combustion region proper, adding to said flue gas a conditioner comprising one or more finely divided substances from the group consisting of silicon carbide and aluminum nitride, and (b) thereafter causing said mixed flue gas and conditioner to flow through said region, whereby the cooled ash has a predominantly crystalline characteristic.
Claim 2
Independent Claim 107 words
A method of ameliorating high-temperature slagging conditions which results from impaction on the boiler interior surfaces of molten or semi-molten ash particles in a flue gas resulting from the combustion of fuel, which method comprises (a) at or upstream of the high-temperature region in said boiler system where slagging tends to occur, but downstream of the combustion region proper, adding to said flue gas a conditioner comprising one or more finely divided substances from the group consisting of silicon carbide and aluminum nitride, and (b) thereafter causing said mixed flue gas and conditioner to flow through said region, whereby the cooled ash has a predominantly crystalline characteristic.
Claim 3
Independent Claim 112 words
A method of ameliorating high-temperature slagging conditions which results from the impaction on previously slagged boiler interior surfaces of molten, semi-molten or solid ash particles in a flue gas resulting from the combustion of fuel, which method comprises (a) at or upstream of the high-temperature region in said boiler system where slagging tends to occur, but downstream of the combustion region proper, adding to said flue gas a conditioner comprising a substance one or more finely divided substances from the group consisting of silicon carbide and aluminum nitride, and (b) thereafter causing said mixed flue gas and conditioner to flow through said region, whereby the cooled ash has a predominantly crystalline characteristic.
Claim 4
Independent Claim 112 words
A method of ameliorating high-temperature slagging conditions which results from the impaction on previously slagged boiler interior surfaces of molten, semi-molten or solid ash particles in a flue gas resulting from the combustion of fuel, which method comprises (a) at or upstream of the high-temperature region in said boiler system where slagging tends to occur, but downstream of the combustion region proper, adding to said flue gas a conditioner comprising a substance one or more finely divided substances from the group consisting of silicon carbide and aluminum nitride, and (b) thereafter causing said mixed flue gas and conditioner to flow through said region, whereby the cooled ash has a predominantly crystalline characteristic.
Claim 5
Independent Claim 26 words
The method of either claims 1 or 2, in which said conditioner is injected into said flue gas in the firebox area of said furnace system.
Claim 6
Independent Claim 27 words
The method of claims 1 or 2, in which said conditioner is injected into said flue gas in a region where the temperature is around 1200°-3200° F.
Claim 7
Independent Claim 28 words
The method of claims 1 or 2, in which said conditioner is provided at a rate of about 0.1-2.5% by weight of the ash content of said fuel.
Claim 8
Independent Claim 28 words
The method of claims 1 or 2, in which said conditioner is provided at a rate of about 0.2-2.0% by weight of the ash content of said fuel.
Claim 9
Independent Claim 28 words
The method of claims 1 or 2, in which said conditioner is provided at a rate of about 0.2-1.5% by weight of the ash content of said fuel.
Claim 10
Independent Claim 42 words
The method of any of claims 1, 2 and 3-7 in which the conditioner is injected for a period of time of an hour or more, injection is terminated for a period of time of an hour or more, and so on.

References Cited (Backward Citations)

CA714846A Cited
US1828839A Cited
US1894682A Cited
US2436002A Cited
US4256703A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1986-02-07 1986-08-09 1987-02-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1990-02-07 1990-08-09 1991-02-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1994-02-07 1994-08-09 1995-02-08 $7700.00 Window Closed / Lapsed

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