← Back to Patent Explorer
US4362773A Expired / Lapsed US ⏱️ 0.0 years remaining

Flocked foam with embossed pattern

Assignee: Takiron Co Ltd
•
Filing: 1980-06-26
•
Granted: 1982-12-07
•
Expires: 2000-06-26
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A flocked foam having an embossed pattern provided by a high-frequency welder is disclosed. The foam comprises a partially cross-linked foam substrate (10 to 75% gel fraction in boiling toluene for 15 hours) formed from a 1,2-polybutadiene resin or a polymer blend including a 1,2-polybutadiene resin as one component thereof, and modacrylic pile fibers or a mixture thereof with other pile fibers flocked on the surface of the foam substrate.

Inventors

  • 👤 Yasuo Shikinami

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 23:40
CPC Classifications
D; D04; D04H; D04H11/00; B; B29; B29C; B29C59/00; B29C59/02; B29C59/026; B44; B44C; B44C1/00; B44C1/24; D06; D06N; D06N7/00; D06N7/0097; B29K; B29K2995/00; B29K2995/0018; B29K2995/002; B29K2995/0021; B29K2995/0037; B29K2995/0072; B29K2995/0075; D06N2201/00; D06N2201/02; D06N2201/0245; Y; Y10; Y10S; Y10S428/00; Y10S428/904; Y10T; Y10T156/00; Y10T156/10; Y10T156/1002; Y10T156/1007; Y10T156/1023; Y10T156/1039; Y10T156/1041; Y10T428/00; Y10T428/23907; Y10T428/23943; Y10T428/24; Y10T428/24479; Y10T428/24496; Y10T428/24504; Y10T428/24942; Y10T428/249921; Y10T428/249953; Y10T428/249987; Y10T428/249991; Y10T428/249992; Y10T428/249993

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 114 words
A flocked foam having an embossed pattern provided by a high-frequency welder, said foam comprising a partially cross-linked foam substrate, having from 10 to 75% gel fraction in boiling toluene for 15 hours formed from (I) a (A) 1,2-polybutadiene resin or (B) a polymer blend, the polymeric components of which are a 1,2-polybutadiene resin as one component thereof and, as a second component thereof, a polymer selected from the group consisting of vinyl acetate/olefinic, vinyl alcohol/olefinic, and acrylic ester/olefinic copolymers containing more than about 10 mol% of polar component, and (II) modacrylic pile fibers consisting of 35% to 85% acrylonitrile and 65% to 15% vinyl chloride flocked on the surface of the foam substrate.
Claim 2
Dependent Claim 114 words
A flocked foam having an embossed pattern provided by a high-frequency welder, said foam comprising a partially cross-linked foam substrate, having from 10 to 75% gel fraction in boiling toluene for 15 hours formed from (I) a (A) 1,2-polybutadiene resin or (B) a polymer blend, the polymeric components of which are a 1,2-polybutadiene resin as one component thereof and, as a second component thereof, a polymer selected from the group consisting of vinyl acetate/olefinic, vinyl alcohol/olefinic, and acrylic ester/olefinic copolymers containing more than about 10 mol% of polar component, and (II) modacrylic pile fibers consisting of 35% to 85% acrylonitrile and 65% to 15% vinyl chloride flocked on the surface of the foam substrate.
Claim 3
Dependent Claim 28 words
A flocked foam according to claim 1, wherein the embossed pattern provided by the high-frequency welder comprises ridges and recesses of the same hue but with different tone.
Claim 4
Dependent Claim 23 words
A flocked foam according to claim 1, wherein the embossed pattern provided by the high-frequency welder has deep recesses in the foam substrate.
Claim 5
Dependent Claim 57 words
A flocked foam accordance to claim 1 which is flocked with a pile mixture comprising long modacrylic fibers that are capable of being softened to fuse by a high-frequency welder and short modacrylic fibers that are also capable of being softened to fuse and which are of the same or different hue than the long modacrylic fibers.
Claim 6
Dependent Claim 22 words
A flocked foam according to claim 4, wherein the long modacrylic fibers and the short modacrylic fibers are of the same hue.
Claim 7
Dependent Claim 21 words
A flocked foam according to claim 4, wherein the long modacrylic fibers and the short modacrylic fibers are of different hue.
Claim 8
Dependent Claim 26 words
A flocked foam according to claim 4, wherein the embossed pattern provided by the high-frequency welder comprises ridges and recesses having different hue from each other.
Claim 9
Dependent Claim 28 words
A flocked foam according to claim 4, wherein the embossed pattern provided by the high frequency welder comprises ridges and recesses having the same hue but different tone.
Claim 10
Dependent Claim 26 words
A flocked foam according to claim 1, wherein the embossed pattern provided by a high-frequency welder comprises ridges and recesses having different hues from each other.
Claim 11
Dependent Claim 27 words
A flocked foam having an embossed pattern as in claim 1, wherein the ratio of the other polymer: 1,2-polybutadiene resin is from 3:7 to 7:3 by weight.

References Cited (Backward Citations)

US3943018A Cited
US3917883A Cited
US4144153A Cited
US4029840A Cited
US4142956A Cited
US4237181A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-12-06 1986-06-07 1986-12-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-12-06 1990-06-07 1990-12-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-12-06 1994-06-07 1994-12-07 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag