Devolatilized room temperature vulcanizable silicone rubber composition

Claim 2

A devolatilized room temperature vulcanizable silicone rubber composition wherein the volatiles content does not exceed 0.003 gm/c.c. of silica comprising (A) 100 parts by weight of devolatilized diorganosilanol chainstopped linear diorganopolysiloxane base polymer having a viscosity varying from 100 to 1,000,000 centipoise at 25° C. where the organo group is a monovalent hydrocarbon radical and wherein the base polymer is devolatilized by heating at temperatures above 220° C. under vacuum for at least 2 minutes; (B) from 3 to 30 parts by weight of a devolatilized plasticizing fluid having from 3 to 60 mole percent of monoorganosiloxy units of the formula, RSiO.sub.1.5 34 to 96 mole percent of diorganosiloxy units of the formula, R.sub.2 SiO and 1 to 6 mole percent of triorganosiloxy units of the formula, R.sub.3 SiO.sub.0.5 which fluid contains from 0.1 to 2.0% by weight of hydroxyl group and where R is a monovalent hydrocarbon radical wherein the plasticizing fluid is devolatilized by heating the fluid at a temperature of at least 260° C. under vacuum for at least 5 minutes; (C) from 0.1 to 15 parts by weight of a cross-linking agent; and (D) from 0.01 to 10 parts by weight of a catalytic promoter.

Claim 3

The devolatilized composition of claim 1 wherein Component (A) is devolatilized by heating it at a temperature in the range of 230°-260° C. for 5 to 60 minutes and Component (B) is devolatilized by heating it to a temperature in the range of 260°-300° C. for a period of time varying from 15 to 60 minutes.

Claim 4

The devolatilized composition of claim 2 wherein Components (A) and (B) are devolatilized by heating them under a vacuum of 1 to 50 millimeters of Hg.

Claim 5

The devolatilized composition of claim 3 wherein Components (A) and (B) are devolatilized by heating them under a N 2 purge atmosphere.

Claim 6

The devolatilized composition of claim 4 wherein there is further present from 5 to 100 parts by weight of devolatilized treated silica filler which is devolatilized by heating the filler at least 250° C. under a nitrogen purge for at least 20 minutes.

Claim 7

The devolatilized composition of claim 5 wherein the silica filler is treated with compounds selected from the class consisting of cyclopolysiloxanes, silazanes and mixtures thereof.

Claim 8

The devolatilized composition of claim 6 wherein the silica filler is heated for 10 minutes to 4 hours at a temperature in the range of 275°-400° C.

Claim 9

The devolatilized composition of claim 7 wherein the silica filler is heated under a N 2 purge.

Claim 10

The devolatilized composition of claim 8 wherein the cross-linking agent has the formula, R.sup.1 Si(OOCR.sup.2).sub.3 where R 1 and R 2 are monovalent hydrocarbon radicals.

Claim 11

The devolatilized composition of claim 9 wherein the cross-linking agent is methyltriacetoxysilane.

Claim 12

The devolatilized composition of claim 10 wherein the catalytic promoter is a tin salt.

Claim 13

The devolatilized composition of claim 11 wherein the tin salt is dibutyl tin dilaurate.

Claim 14

The devolatilized composition of claim 9 wherein the cross-linking agent is methyl tris (2-ethylhexanoxy) silane.

Claim 15

The devolatilized composition of claim 12 wherein there is present from 0.1 to 5 parts by weight of an adhesion promoter which is a dialkoxydiacyloxy silane.

Claim 16

The devolatilized composition of claim 14 wherein the adhesion promoter is di-tetiarybutoxy diacetoxysilane.

Claim 17

The devolatilized composition of claim 15 wherein there is present a pigment.

Claim 18

The devolatilized composition of claim 16 wherein there is present from 0.01 to 5 parts by weight of aluminum stearate.

Claim 19

The devolatilized composition of claim 8 wherein the cross-linking agent has the formula, R.sub.m.sup.3 Si(OR.sup.4).sub.4-m where R 3 and R 4 are monovalent hydrocarbon radicals and m is 0 or 1.

Claim 20

The devolatilized composition of claim 18 wherein the curing promoter is a titanium ester.

Claim 21

The devolatilized composition of claim 4 wherein said devolatilization is carried out continuously.

Claim 22

A process for forming a devolatilized room temperature vulcanizable silicone rubber composition comprising (1) mixing (A) 100 parts by weight of a devolatilized diorganosilanol chainstopped linear diorganopolysiloxane base polymer having a viscosity varying from 100 to 1,000,000 centipoise at 25° C. where the organo groups are monovalent hydrocarbon radicals wherein the base polymer is devolatilized by heating at temperatures above 220° C. and under vacuum for at least 2 minutes; (B) from 2 to 30 parts by weight of a devolatilized plasticizing fluid having from 3 to 60 mole percent of monoorganosiloxy units of the formula, RSiO.sub.1.5 with 37 to 96 mole percent of diorganosiloxy units of the formula, R.sub.2 SiO and 1 to 6 mole percent of triorganosiloxy units of the formula, R.sub.3 SiO.sub.0.5 which fluid contains from 0.1 to 2.0% by weight of hydroxyl groups and where R is a monovalent hydrocarbon radical where the plasticizing fluid is devolatilized by heating the fluid at a temperature of at least 260° C. under vacuum for at least 5 minutes; (C) from 0.1 to 15 parts by weight of a cross-linking agent; and (D) from 0.01 to 10 parts by weight of a catalytic promoter and (2) allowing the composition to cure at room temperature.

Claim 23

A process for forming a devolatilized room temperature vulcanizable silicone rubber composition comprising (1) mixing (A) 100 parts by weight of a devolatilized diorganosilanol chainstopped linear diorganopolysiloxane base polymer having a viscosity varying from 100 to 1,000,000 centipoise at 25° C. where the organo groups are monovalent hydrocarbon radicals wherein the base polymer is devolatilized by heating at temperatures above 220° C. and under vacuum for at least 2 minutes; (B) from 2 to 30 parts by weight of a devolatilized plasticizing fluid having from 3 to 60 mole percent of monoorganosiloxy units of the formula, RSiO.sub.1.5 with 37 to 96 mole percent of diorganosiloxy units of the formula, R.sub.2 SiO and 1 to 6 mole percent of triorganosiloxy units of the formula, R.sub.3 SiO.sub.0.5 which fluid contains from 0.1 to 2.0% by weight of hydroxyl groups and where R is a monovalent hydrocarbon radical where the plasticizing fluid is devolatilized by heating the fluid at a temperature of at least 260° C. under vacuum for at least 5 minutes; (C) from 0.1 to 15 parts by weight of a cross-linking agent; and (D) from 0.01 to 10 parts by weight of a catalytic promoter and (2) allowing the composition to cure at room temperature.

Claim 24

The process of claim 21 wherein the cured silicone elastomer has a volatile content that does not exceed 0.003 grams of silica per cubic centimeter.

Claim 25

The devolatilized composition of claim 21 wherein Component (A) is devolatilized by heating it at a temperature in the range of 230°-260° C. for 5 to 60 minutes and Component (B) is devolatilized by heating it to a temperature in the range of 260°-300° C. for a period of time varying from 15 to 60 minutes.

Claim 26

The process for forming the devolatilized composition of claim 23 where Component (A) and Component (B) are devolatilized by heating them under vacuum of 1 to 10 millimeters of mercury.

Claim 27

The process of forming the devolatilized composition of claim 24 wherein Component (A) and Component (B) are devolatilized by heating them under a nitrogen purge atmosphere.

Claim 28

The process of claim 25 wherein there is further present from 5 to 100 parts by weight of devolatilized treated silica filler which is devolatilized by heating the filler at a temperature of at least 250° C. under a nitrogen purge for at least 20 minutes.

Claim 29

The process of claim 26 wherein the silica filler is treated with compounds selected from the class consisting of cyclopolysiloxanes, silazanes and mixtures thereof.

Claim 30

The process of claim 27 wherein the silica filler is heated for a period of time varying from 20 minutes to 4 hours in a temperature in the range of 250°-325° C.

Claim 31

The process of claim 28 wherein the silica filler is heated under vacuum of 1 to 10 millimeters of mercury under a nitrogen purge.

Claim 32

The process of claim 29 wherein the cross-linking agent has the formula, R.sup.1 Si(OOCR.sup.2).sub.3 where R 1 and R 2 are monovalent hydrocarbon radicals.

Claim 33

The process of claim 30 wherein the cross-linking agent is a methyl triacetoxy silane.

Claim 34

The process of claim 31 wherein the catalytic promoter is a tin salt.

Claim 35

The process of claim 32 wherein the tin salt is dimethyl tin bis-neodecanoate.

Claim 36

The process of claim 33 wherein the tin salt is dibutyltin dilaurate.

Claim 37

The process of claim 30 wherein the cross-linking agent is methyl tris (2-ethylhexanoxy) silane.

Claim 38

The process of claim 33 wherein there is present from 0.1 to 5 parts by weight of a adhesion promoter which is a dialkoxydiacetoxy silane.

Claim 39

The process of claim 36 wherein the adhesion promoter is di-tertiary-butoxy diacetoxy silane.

Claim 40

The process of claim 36 wherein there is present a pigment.

Claim 41

The process of claim 37 wherein there is present from 0.01 to 5 parts by weight of aluminum stearate.

Claim 42

The process of claim 29 wherein the cross-linking agent has the formula, R.sub.m.sup.3 Si(OR.sup.4).sub.4-m where R 3 and R 4 are monovalent hydrocarbon radicals and m is 0 or 1.

Claim 43

The process of claim 40 wherein the curing promoter is a titanium ester.

Claim 44

The process of claim 25 wherein such devolatilization is carried out continuously.

Claim 45

An automotive part having therein a devolatilized room temperature vulcanizable rubber gasket such that the silicone rubber has a volatile content that does not exceed 0.003 grams of silica per cubic centimeter of elastomer comprising (1) a substrate part constructed of a material selected from plastics and metals and (2) a devolatilized room temperature vulcanizable silicone rubber gasketing composition therein haing (A) 100 parts by weight of a devolatilized diorganosilanol chainstopped linear diorganopolysiloxane base polymer having a viscosity varying from 100 to 1,000,000 centipoise at 25° C. where the organo group is monovalent hydrocarbon radical and wherein the base polymer is devolatilized by heating it at temperatures above 220° C. under vacuum for at least 2 minutes; (B) from 2 to 30 parts by weight of a devolatilized plasticizing fluid having from 3 to 60 mole percent of monoorganosiloxy units of the formula, RSiO.sub.1.5 with 34 to 96 mole percent of diorganosiloxy units of the formula, R.sub.2 SiO and 1 to 6 mole percent of triorganosiloxy units of the formula, R.sub.3 SiO.sub.0.5 which fluid contains from 0.1 to 2.0% by weight of hydroxyl group and where R is a monovalent hydrocarbon radical wherein the plasticizing fluid is devolatilized by heating the fluid at a temperature of at least 260° C. under vacuum for at least 5 minutes; (C) from 0.1 to 15 parts by weight of a cross-linking agent; and (D) from 0.01 to 10 parts by weight of a catalytic promoter.

Claim 46

An automotive part having therein a devolatilized room temperature vulcanizable rubber gasket such that the silicone rubber has a volatile content that does not exceed 0.003 grams of silica per cubic centimeter of elastomer comprising (1) a substrate part constructed of a material selected from plastics and metals and (2) a devolatilized room temperature vulcanizable silicone rubber gasketing composition therein haing (A) 100 parts by weight of a devolatilized diorganosilanol chainstopped linear diorganopolysiloxane base polymer having a viscosity varying from 100 to 1,000,000 centipoise at 25° C. where the organo group is monovalent hydrocarbon radical and wherein the base polymer is devolatilized by heating it at temperatures above 220° C. under vacuum for at least 2 minutes; (B) from 2 to 30 parts by weight of a devolatilized plasticizing fluid having from 3 to 60 mole percent of monoorganosiloxy units of the formula, RSiO.sub.1.5 with 34 to 96 mole percent of diorganosiloxy units of the formula, R.sub.2 SiO and 1 to 6 mole percent of triorganosiloxy units of the formula, R.sub.3 SiO.sub.0.5 which fluid contains from 0.1 to 2.0% by weight of hydroxyl group and where R is a monovalent hydrocarbon radical wherein the plasticizing fluid is devolatilized by heating the fluid at a temperature of at least 260° C. under vacuum for at least 5 minutes; (C) from 0.1 to 15 parts by weight of a cross-linking agent; and (D) from 0.01 to 10 parts by weight of a catalytic promoter.

Claim 47

The automotive structure of claim 43 wherein the substrate part is a automotive part selected from the class consisting of intake manifolds, engine valves, and oil pans.

Claim 48

The composition of claim 13 wherein the catalytic promoter is dimethyl tin bis-neodecanoate.

Claim 49

The composition of claim 13 wherein there is present from 0.01 to 5 parts by weight of an adhesion promter selected from the class consisting of silyl maleates, silyl fumerates, silyl phthalates and mixtures thereof.

Claim 50

The process of claim 35 wherein there is present from 0.01 to 5 parts by weight of an adhesion promoter selected from silyl maleates, silyl fumerates, silyl phthalates and mixtures thereof.