Clear coat/color coat finish containing ultraviolet light stabilizer

Claim 2

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat contains no ultraviolet light stabilizer and consists essentially of a transparent film-forming binder; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat.

Claim 3

The substrate of claim 1 wherein the clear coat initially contains about 0.1-5% by weight, based on the weight of the binder, of antioxidant.

Claim 4

The substrate of claim 1 wherein the color coat initially contains in addition to the ultraviolet light stabilizer about 0.1-5% by weight, based on the weight of the binder, of antioxidant, wherein the weight ratio of ultraviolet light stabilizer to antioxidant is initially about 1:1 to about 50:1.

Claim 5

The substrate of claim 3 wherein the clear coat contains about 0.1-5% by weight, based on the weight of the binder, of antioxidant.

Claim 6

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat; and neither the color coat nor the clear coat contains antioxidant.

Claim 7

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat; and neither the color coat nor the clear coat contains antioxidant.

Claim 8

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat.

Claim 9

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat.

Claim 10

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat.

Claim 11

A substrate having a finish of a clear coat top layer in firm adherence to a color coat layer in adherence with the substrate; wherein the clear coat consists essentially of a transparent film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; and the color coat consists essentially of a film-forming binder and pigment in a pigment-to-binder weight ratio of about 1/100 to 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; wherein the ultraviolet light stabilizer migrates from the color coat to the clear coat and continues to do so as ultraviolet light stabilizer is lost from the clear coat due to exposure to weathering, thereby providing an adequate level of ultraviolet light stabilizer to retard deterioration from weathering of the clear coat.

Claim 12

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the color coat is about 0.4-1.5 mils thick and the clear coat is about 0.5-5.0 mils thick.

Claim 13

The substrate of claim 8 wherein the ultraviolet light stabilizer is a benzophenone or a substituted benzotriazole stabilizer.

Claim 14

The substrate of claims 2, 3, 4, 6 or 7 wherein the antioxidant is an alkylene(dialkylhydroxyaryl)ester alkane.

Claim 15

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the binder of the clear coat and the color coat is an acrylic polymer or a mixture of acrylic polymers.

Claim 16

The substrate of claim 11 wherein the binder of the clear coat and the color coat consists essentially of (A) at least one of (1) poly(methyl methacrylate), (2) poly(ethyl methacrylate), (3) poly(propyl methacrylate), (4) poly(isopropyl methacrylate), (5) a copolymer consisting of methyl methacrylate and at least one of an alkyl acrylate whose alkyl group contains 1 through 20 carbon atoms, an alkyl methacrylate whose alkyl group contains 2 through 18 carbon atoms, or styrene, (6) mixtures of these; and (B) at least one of (1) a copolymer consisting of methyl methacrylate and an alkyl acrylate whose alkyl group contains 1 through 10 carbon atoms or an alkyl methacrylate whose alkyl group contains 4 through 18 carbon atoms, or (2) mixtures of said copolymers.

Claim 17

The substrate of claim 11 wherein the binder of the clear coat and the color coat consists essentially of (A) poly(methyl methacrylate); and (B) at least one of (1) a methyl methacrylate/methyl acrylate copolymer whose monomer unit weight ratio is 70/30 to 40/60 respectively, (2) a methyl methacrylate/ethyl acrylate copolymer whose monomer unit weight ratio is 80/20 to 40/60 respectively, (3) a methyl methacrylate/butyl acrylate copolymer whose monomer unit weight ratio is 85/15 to 65/35 respectively, (4) a methyl methacrylate/2-ethylhexyl acrylate copolymer whose monomer unit weight ratio is 90/10 to 70/30 respectively, (5) a methyl methacrylate/octyl methacrylate copolymer whose monomer unit weight ratio is 85/15 to 65/35 respectively, or (6) a methyl methacrylate/lauryl methacrylate copolymer whose monomer unit weight ratio is 90/10 to 75/25 respectively.

Claim 18

The substrate of claim 13 wherein the binder contains in addition to the acrylic polymer an alkyd resin and cellulose acetate butyrate.

Claim 19

The substrate of claim 14 wherein the ultraviolet light stabilizer is hydroxydodecyloxybenzophenone.

Claim 20

The substrate of claims 2, 3, 4, 6, or 7 wherein the binder of the clear coat and the color coat consists essentially of (A) poly(methyl methacrylate); and (B) at least one of (1) a methyl methacrylate/methyl acrylate copolymer whose monomer unit weight ratio is 70/30 to 40/60 respectively, (2) a methyl methacrylate/ethyl acrylate copolymer whose monomer unit weight ratio is 80/20 to 40/60 respectively, (3) a methyl methacrylate/butyl acrylate copolymer whose monomer unit weight ratio is 85/15 to 65/35 respectively, (4) a methyl methacrylate/2-ethylhexyl acrylate copolymer whose monomer unit weight ratio is 90/10 to 70/30 respectively, (5) a methyl methacrylate/octyl methacrylate copolymer whose monomer unit weight ratio is 85/15 to 65/35 respectively, or (6) a methyl methacrylate/lauryl methacrylate copolymer whose monomer unit weight ratio is 90/10 to 75/25 respectively.

Claim 21

The substrate of claim 15 wherein the binder contains in addition to the acrylic polymer an alkyd resin and cellulose acetate butyrate.

Claim 22

The substrate of claim 17 wherein the ultraviolet light stabilizer is hydroxydodecyloxybenzophenone.

Claim 23

The substrate of claim 18 wherein the antioxidant is tetrakismethylene-3-(3',5'-dibutyl-4-'-hydroxyphenyl)propionate methane.

Claim 24

The substrate of claim 11 wherein the acrylic polymer is a graft copolymer consisting essentially of a backbone copolymer of polymerized (A) monomers of about 85-99.6% by weight, based on the weight of the backbone, of an alkyl ester of acrylic acid or methacrylic acid, (B) monomers which provide potential grafting sites of about 0.2-15% by weight, based on the weight of the backbone, of allyl methacrylate, and (C) about 0.2-5% by weight, based on the weight of the backbone, of diethylaminoethyl methacrylate, t-butylaminoethyl methacrylate, aminoethylvinyl ether or dimethylaminoethyl methacrylate, the total of the monomers which provide potential grafting sites not exceeding 15% by weight of the total backbone; and a polymeric graft segment comprised of polymerized monomers of 2-ethylhexyl acrylate, butylacrylate, 2-ethylhexyl methacrylate or lauryl methacrylate, the graft segment comprising about 5-80% by weight of the total graft copolymer.

Claim 25

The substrate of claim 20 wherein the acrylic polymer consists essentially of a backbone of polymerized monomers of methyl methacrylate, diethylaminoethyl methacrylate, allyl methacrylate, and a graft segment of polymerized monomers of 2-ethylhexyl acrylate or butyl acrylate.

Claim 26

The substrate of claim 21 wherein the ultraviolet light stabilizer is hydroxydodecyloxybenzophenone.

Claim 27

The substrate of claims 2, 3, 4, 6, or 7 wherein the acrylic polymer is a graft copolymer consisting essentially of a backbone copolymer of polymerized (A) monomers of about 85-99.6% by weight, based on the weight of the backbone, of an alkyl ester of acrylic acid or methacrylic acid, (B) monomers which provide potential grafting sites of about 0.2-15% by weight, based on the weight of the backbone, of allyl methacrylate, and (C) about 0.2-5% by weight, based on the weight of the backbone, of diethylaminoethyl methacrylate, t-butylaminoethyl methacrylate, aminoethylvinyl ether or dimethylaminoethyl methacrylate, the total of the monomers which provide potential grafting sites not exceeding 15% by weight of the total backbone; and a polymeric graft segment comprised of polymerized monomers of 2-ethylhexyl acrylate, butylacrylate, 2-ethylhexyl methacrylate or lauryl methacrylate, the graft segment comprising about 5-80% by weight of the total graft copolymer.

Claim 28

The substrate of claim 23 wherein the acrylic polymer consists essentially of a backbone of polymerized monomers of methyl methacrylate, diethylaminoethyl methacrylate, allyl methacrylate, and a graft segment of polymerized monomers of 2-ethylhexyl acrylate or butyl acrylate.

Claim 29

The substrate of claim 24 wherein the ultraviolet light stabilizer is hydroxydodecyloxybenzophenone.

Claim 30

The substrate of claim 25 wherein the antioxidant is tetrakismethylene-3-(3',5'-dibutyl-4'-hydroxyphenyl)propionate methane.

Claim 31

The substrate of claim 11 wherein the binder of the clear coat and the color coat consists essentially of a polymer blend of (A) a polymer of methyl methacrylate, and (B) a polymer of methyl methacrylate, an alkyl acrylate or an alkyl methacrylate having 2-12 carbon atoms in alkyl groups, and an ethylenically unsaturated carboxylic acid, and (C) a graft copolymer of (1) and (2) above.

Claim 32

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the binder of the clear coat and the color coat is an acrylic polymer cross-linked with an alkylated melamine formaldehyde resin.

Claim 33

The substrate of claim 28 wherein the binder of the clear coat and the color coat contains cellulose acetate butyrate.

Claim 34

The substrate of claim 29 wherein the binder of the clear coat and the color coat consists essentially of (A) 50-80% by weight, based on the weight of the binder, of an acrylic polymer which consists essentially of (1) 0-25% by weight of styrene, (2) 25-55% by weight of methyl methacrylate, (3) 38-48% by weight of a soft constituent selected from the group consisting of an alkyl acrylate and an alkyl methacrylate wherein the alkyl groups contain 2-12 carbon atoms, (4) 5-20% by weight of a hydroxy-containing constituent selected from the group consisting of a hydroxyalkyl methacrylate and a hydroxyalkyl acrylate wherein the alkyl groups contain 2-4 carbon atoms, and (5) 1-5% by weight of an α,β-unsaturated monocarboxylic acid, wherein said acrylic polymer has a relative viscosity of 1.04-1.10 measured at 25° C. in ethylene dichloride according to ASTM D-445-46T, Method B; (B) 5-50% by weight, based on the weight of the binder, of cellulose acetate butyrate having a butyryl content of about 45-55% by weight and a viscosity at 25° C. of about 1-6 seconds measured according to ASTM D-1343-56; and (C) 5-50% by weight, based on the weight of the binder, of a melamine formaldehyde resin which has been at least partially reacted with an aliphatic monohydric alcohol having from 1-4 carbon atoms.

Claim 35

The substrate of claim 30 wherein the acrylic polymer consists essentially of 10-18% by weight of styrene, 25-30% by weight of methyl methacrylate, 38-42% by weight of butyl acrylate, 10-16% by weight of hydroxyethyl acrylate and 1-3% by weight of acrylic acid.

Claim 36

The substrate of claim 30 wherein the acrylic polymer consists essentially of 40-50% by weight of methyl methacrylate, 40-48% by weight of butyl acrylate, 6-10% by weight of hydroxyethyl acrylate and 3-5% by weight of acrylic acid.

Claim 37

The substrate of claim 30 wherein the ultraviolet light stabilizer is a 2(2'-hydroxyphenyl)benzotriazole and the antioxidant is tetrakismethylene-3-(3',5'-dibutyl-4'-hydroxyphenyl)propionate methane.

Claim 38

The substrate of claim 11 containing up to 10% by weight, based on the weight of the binder, of iron pyrophosphate.

Claim 39

The substrate of claim 11 containing up to 15% by weight, based on the weight of the binder, of finely-divided silica.

Claim 40

The substrate of claim 11 containing about 0.1-10% by weight, based on the weight of the binder, of iron pyrophosphate and about 0.5-15% by weight, based on the weight of the binder, of finely-divided silica.

Claim 41

The substrate of claim 11 wherein the binder of the color coat and the clear coat consists essentially of (A) an acrylic polymer of methyl methacrylate, an alkyl acrylate or an alkyl methacrylate other than methyl methacrylate, a hydroxyalkyl acrylate or a hydroxyalkyl methacrylate, and an α,β-unsaturated carboxylic acid wherein the polymer has an acid number of 35-150 and a carboxyl-to-hydroxyl ratio of 1:0.2 to 1:3, and (B) a crosslinker of alkylated melamine formaldehyde resin.

Claim 42

The substrate of claim 37 wherein the acrylic polymer consists essentially of 50-60% by weight of methyl methacrylate, 30-40% by weight of butyl acrylate, 5-10% by weight of hydroxyethyl acrylate and 4-12% by weight of acrylic acid, and the polymer has an acid number of about 35-100 and a carboxyl-to-hydroxyl ratio of 1:0.3 to 1:1.5.

Claim 43

The substrate of claim 37 wherein the acrylic polymer consists essentially of 28-32% by weight of styrene, 22-26% by weight of methyl methacrylate, 30-35% by weight of butyl acrylate, 7-9% by weight of hydroxyethyl acrylate, 4-6% by weight of acrylic acid, and has an acid number of 30-50, and a carboxyl-to-hydroxyl ratio of 1:0.4 to 1:1.5.

Claim 44

The substrate of claim 37 wherein the acrylic polymer consists essentially of 54% by weight of methyl methacrylate, 34% by weight of butyl acrylate, 6% by weight of 2-hydroxyethyl acrylate, and 6% by weight of acrylic acid, and has an acid number of about 45-50 and a carboxyl-to-hydroxyl ratio of about 1:0.6.

Claim 45

The substrate of claim 37 wherein the ultraviolet light stabilizer is 2-hydroxy-4-methoxy-2'-carboxybenzophenone or hydroxyphenylbenzotriazole.

Claim 46

The substrate of claim 11 wherein the binder of the color coat consists essentially of a polymer formed by polymerizing a hydroxyalkyl acrylate or methacrylate in the presence of a dispersion stabilizer.

Claim 47

The substrate of claim 42 wherein the dispersion stabilizer is formed by (A) polymerizing (1) the reaction product of glycidyl methacrylate and poly(12-hydroxystearic acid), (2) methyl methacrylate, and (3) glycidyl methacrylate, to form a copolymer product containing pendant epoxy groups; and (B) reacting said pendant epoxy groups with methacrylic acid.

Claim 48

The substrate of claim 43 wherein the ultraviolet light stabilizer is a substituted 2(2'-hydroxyphenyl)benzotriazole and the antioxidant is tetrakismethylene-3-(3',5'-dibutyl-4'-hydroxyphenyl)propionate methane.

Claim 49

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the binder of the color coat is a blend of a polyester, which is the reaction production of a polyol and a dicarboxylic acid, and a cross-linking agent, and the binder of the clear coat is an acrylic polymer.

Claim 50

The substrate of claim 45 wherein the binder of the color coat is a blend consisting essentially of (A) 35-70% by weight, based on the weight of the blend, of a polyester of alkylene glycol/triol/aromatic dicarboxylic acid/aliphatic dicarboxylic acid, (B) 15-30% by weight, based on the weight of the polymer blend, of cellulose acetate butyrate, and (C) 15-35% by weight, based on the weight of the polymer blend, of an alkylated melamine formaldehyde resin, and the binder of the clear coat is an acrylic resin.

Claim 51

The substrate of claim 46 wherein the ultraviolet light stabilizer is a substituted 2-(2'-hydroxyphenyl)benzotriazole.

Claim 52

A process for finishing a substrate which comprises (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat contains no ultraviolet light stabilizer and consists essentially of a liquid carrier and a film-forming binder; and (C) drying the above applied layers to form a finish on the substrate.

Claim 53

A process for finishing a substrate which comprises (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat contains no ultraviolet light stabilizer and consists essentially of a liquid carrier and a film-forming binder; and (C) drying the above applied layers to form a finish on the substrate.

Claim 54

The process of claim 48 wherein the clear coat contains about 0.1-5% by weight, based on the weight of the binder, of antioxidant.

Claim 55

The process of claim 48 wherein the color coat contains in addition to the ultraviolet light stabilizer about 0.1-5% by weight, based on the weight of the binder, of antioxidant, wherein the weight ratio of ultraviolet light stabilizer to antioxidant is initially about 1:1 to about 50:1.

Claim 56

The process of claim 50 wherein the clear coat contains about 0.1-5% by weight, based on the weight of the binder, of antioxidant.

Claim 57

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; and (C) drying the above applied layers to form a finish on the substrate; wherein neither the color coat layer nor the clear coat layer contains an antioxidant.

Claim 58

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer; and (C) drying the above applied layers to form a finish on the substrate; wherein neither the color coat layer nor the clear coat layer contains an antioxidant.

Claim 59

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; and (C) drying the above applied layers to form a finish on the substrate.

Claim 60

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; and (C) drying the above applied layers to form a finish on the substrate.

Claim 61

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; and (C) drying the above applied layers to form a finish on the substrate.

Claim 62

A process for finishing a substrate which comprises: (A) applying a color coat layer to the substrate wherein the color coat consists essentially of a liquid carrier and a film-forming binder and pigments in a pigment-to-binder weight ratio of about 1/100 to about 150/100 and initially contains 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer but contains no antioxidant; (B) applying a clear coat layer directly to the color coat layer wherein the clear coat consists essentially of a liquid carrier and a film-forming binder and initially contains about 1-20% by weight, based on the weight of the binder, of ultraviolet light stabilizer and about 0.1-5% by weight of antioxidant; and (C) drying the above applied layers to form a finish on the substrate.

Claim 63

The process of claims 48, 49, 50, 51, 52, 53, or 54 wherein the resulting color coat is about 0.4-1.5 mils thick and the clear coat is about 0.5-5.0 mils thick.

Claim 64

The process of claim 55 wherein the color coat and clear coat are formed from an acrylic lacquer with a binder consisting essentially of (A) at least one of (1) poly(methyl methacrylate), (2) poly(ethyl methacrylate), (3) poly(propyl methacrylate), (4) poly(isopropyl methacrylate), (5) a copolymer composed only of methyl methacrylate and at least one of an alkyl acrylate whose alkyl group contains 1 through 20 carbon atoms, an alkyl methacrylate whose alkyl group contains 2 through 18 carbon atoms, or styrene, (6) mixtures of these; and (B) at least one of (1) a copolymer composed only of methyl methacrylate and an alkyl acrylate whose alkyl group contains 1 through 10 carbon atoms or an alkyl methacrylate whose alkyl group contains 4 through 18 carbon atoms, or (2) mixtures of said copolymers; and (C) an inert organic solvent for (A) and (B).

Claim 65

The process of claim 55 wherein the color coat and the clear coat are formed from solvent-based acrylic dispersion lacquers with a binder consisting essentially of a graft copolymer having (A) a backbone which is a copolymer comprised of polymerized (1) monomers of about 85-99.6% by weight of an alkyl ester of acrylic acid or methacrylic acid, (2) monomers which provide potential grafting sites of about 0.2-15% by weight of allyl methacrylate, and (3) monomers of about 0.2-5% by weight of diethylaminoethyl methacrylate, t-butylaminoethyl methacrylate, aminoethylvinyl ether, or dimethylaminoethyl methacrylate, the total of the monomers which provide potential grafting sites not exceeding 15% by weight of the total backbone; and (B) a polymeric graft segment comprised of polymerized monomers of 2-ethylhexyl acrylate, butylacrylate, 2-ethylhexyl methacrylate or lauryl methacrylate, the graft segment comprising from 5-80% by weight of the total graft copolymer.

Claim 66

The process of claim 57 wherein the graft copolymer has a backbone which is a copolymer comprised of polymerized monomers of methyl methacrylate, allyl methacrylate and diethylaminoethyl methacrylate, and draft segments which are a copolymer comprised of polymerized monomers of 2-ethylhexyl acrylate or butyl acrylate.

Claim 67

The process of claim 55 wherein the color coat and the clear coat are formed from aqueous acrylic dispersions with a binder consisting essentially of (A) a dispersed polymer A of methyl methacrylate and small amounts of an adhesion-promoting monomer, and (B) a dispersant polymer B of methyl methacrylate, an alkyl acrylate or an alkyl methacrylate, and an ethylenically unsaturated carboxylic acid, (C) a graft copolymer of the dispersed polymer A and dispersant polymer B; and the lacquer contains sufficient base to provide a pH of about 7-11.

Claim 68

The process of claim 55 wherein the color coat and clear coat are formed from aqueous acrylic dispersions with a binder consisting essentially of (A) an acrylic polymer of methyl methacrylate, an alkyl acrylate or an alkyl methacrylate other than methyl methacrylate, a hydroxyalkyl acrylate or a hydroxyalkyl methacrylate, and an α,β-unsaturated carboxylic acid wherein the polymer has an acid number of 35-150 and a carboxyl-to-hydroxyl ratio of 1:0.2 to 1:3, and (B) a water-soluble or water-dispersible alkylated melamine formaldehyde resin; and the lacquer contains sufficient base to provide a pH of about 7-11.

Claim 69

The process of claim 55 wherein the color coat and the clear coat are formed from a thermosetting nonaqueous dispersion of a polymer formed by polymerizing a hydroxyalkyl acrylate or methacrylate in a liquid in the presence of a dispersion stabilizer.

Claim 70

The process of claim 61 wherein the dispersion stabilizer is formed by (A) polymerizing (1) the reaction product of glycidyl methacrylate and poly(12-hydroxystearic acid), (2) methyl methacrylate, and (3) glycidyl methacrylate, to form a copolymer product containing pendant epoxy groups; and (B) reacting said pendant epoxy groups with methacrylic acid.

Claim 71

The process of claim 55 wherein the color coat and clear coat are formed from a thermosetting acrylic enamel comprising 10-60% by weight of a film-forming binder and a solvent for said binder, wherein said binder consists essentially of (1) 50-80% by weight, based on the weight of the binder, of an acrylic polymer consisting essentially of (a) 0-25% by weight of styrene, (b) 25-55% by weight of methyl methacrylate, (c) 38-48% by weight of a soft constituent selected from the group consisting of an alkyl acrylate and an alkyl methacrylate wherein the alkyl groups contain 2-12 carbon atoms, (d) 5-20% by weight of a hydroxy-containing constituent selected from the group consisting of a hydroxyalkyl methacrylate and a hydroxyalkyl acrylate wherein the alkyl group contains 2-4 carbon atoms, and (e) 1-5% by weight of an α,β-unsaturated monocarboxylic acid, wherein said acrylic polymer has a relative viscosity of 1.04-1.10 measured at 25° C. in ethylene dichloride according to ASTM D-445-46T, Method B; (2) 5-50% by weight, based on the weight of the binder, of cellulose acetate butyrate having a butyryl content of about 45-55% by weight and a viscosity at 25° C. of about 1-6 seconds measured according to ASTM-D-1343-56; and (3) 5-50% by weight, based on the weight of the binder, of a melamine formaldehyde resin which has been at least partially reacted with an aliphatic monohydric alcohol having from 1-4 carbon atoms.

Claim 72

The process of claim 55 wherein the enamel contains about 0.1-10% by weight, based on the weight of the binder, of iron pyrophosphate and 0.5-15% by weight, based on the weight of the binder, of finely-divided silica.

Claim 73

The process of claim 55 wherein the color coat is formed from a composition comprising about 10-50% by weight, of a blend of a polyester, which is the reaction product of a polyol and a dicarboxylic acid, and a cross-linking agent, and the clear coat is an acrylic lacquer.

Claim 74

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the substrate is metal.

Claim 75

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the substrate is a ferrous metal.

Claim 76

The substrate of claims 1, 2, 3, 4, 5, 6, or 7 wherein the substrate is a flexible material.

Claim 77

The substrate of claim 68 wherein the substrate is a flexible plastic.

Claim 78

The substrate of claim 68 wherein the substrate is a flexible hydrocarbon rubber.

Claim 79

The substrate of claim 68 wherein the flexible material is a polyurethane.