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US4355017A Expired / Lapsed US ⏱️ 0.0 years remaining

Aluminum electrolytic cell cathode waste recovery

Assignee: Rio Tinto Aluminium Ltd
•
Filing: 1981-05-14
•
Granted: 1982-10-19
•
Expires: 2001-05-14
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Abstract

Abstract Recovery of fluoride values from carbonaceous waste cathode materials is achieved by reacting the waste materials with oxygen, water, and sulfur dioxide at temperatures between about 600 DEG C. and 1200 DEG C.

Inventors

  • 👤 Bernard W. Gamson
  • 👤 Howard W. Hayden, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 07:48
CPC Classifications
C; C01; C01B; C01B7/00; C01B7/19; C01B7/191; C25; C25C; C25C3/00; C25C3/06

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 43 words
A process for the decomposition of carbon cathode waste material containing cryolite, aluminum fluoride, calcium fluoride, and sodium fluoride which comprises heating the waste material in the presence of water, oxygen, and sulfur dioxide to a temperature at which hydrogen fluoride is generated.
Claim 2
Dependent Claim 43 words
A process for the decomposition of carbon cathode waste material containing cryolite, aluminum fluoride, calcium fluoride, and sodium fluoride which comprises heating the waste material in the presence of water, oxygen, and sulfur dioxide to a temperature at which hydrogen fluoride is generated.
Claim 3
Dependent Claim 24 words
A process as set forth in claim 1, wherein said temperature is within the range of from about 770° C. to about 884° C.
Claim 4
Dependent Claim 32 words
A process as set forth in claim 1, wherein said decomposition takes place in a reactor selected from the group consisting of fluidized bed reactors, packed bed reactors, and closed furnace reactors.
Claim 5
Dependent Claim 16 words
A process as set forth in claim 1, wherein said sulfur dioxide is formed in situ.
Claim 6
Dependent Claim 24 words
A process as set forth in claims 2, 3, or 4, wherein said hydrogen fluoride is reacted with aluminum trihydrate to form aluminum trifluoride.
Claim 7
Dependent Claim 23 words
A process as set forth in claims 2, 3, or 4, wherein said hydrogen fluoride is reacted with sodium aluminate to form cryolite.
Claim 8
Dependent Claim 24 words
A process as set forth in claims 2, 3, or 4, wherein said hydrogen fluoride is utilized for the production of a fluorinated hydrocarbon.
Claim 9
Dependent Claim 26 words
A process as set forth in claims 3 or 4, wherein said temperature is within the range of from about 770° C. to about 884° C.
Claim 10
Dependent Claim 26 words
A process as set forth in claims 3 or 4, wherein said temperature is within the range of from about 850° C. to about 880° C.
Claim 11
Dependent Claim 21 words
A process as set forth in claims 2, 3, or 4 wherein said decomposition is conducted in a fluidized bed reactor.
Claim 12
Dependent Claim 22 words
A process as set forth in claims 2, 3, or 4, wherein said decomposition is conducted in a multiple-stage fluidized bed reactor.
Claim 13
Dependent Claim 28 words
A process as set forth in claims 2, 3, or 4 wherein said waste materials are particles ranging in size from about 1 mm to about 5 mm.
Claim 14
Dependent Claim 27 words
A process as set forth in claims 3 or 4 wherein said heating is within the temperature range of from about 600° C. to about 1200° C.
Claim 15
Dependent Claim 27 words
A process as set forth in claims 2, 3, or 4, wherein said sulfur dioxide is produced by the addition of sulfur to the heated carbonaceous materials.

References Cited (Backward Citations)

US1871723A Cited
US2732283A Cited
US3073676A Cited
US4113832A Cited
US4160808A Cited
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US4158701A Cited
GB2056425A Cited
GB2056422A Cited
GB2059403A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-10-18 1986-04-19 1986-10-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-10-18 1990-04-19 1990-10-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-10-18 1994-04-19 1994-10-19 $7700.00 Window Closed / Lapsed

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