Roll bar for vehicles, especially motor vehicles

Claim 2

Roll bar assembly for protection of a vehicle occupant compartment under vehicle turn-over conditions, comprising segments mounted on opposite sides of a vehicle, said segments being mounted vertically and being connected together by at least one cross member, characterized by the fact that each segment comprises a pair of elements which have deformations, said deformations increasing the section modulus in a manner producing high rigidity, said elements having the same profile and being formed of rolled sections capable of manufacture in the same set of rolls on a roll-section manufacturing tool, and each pair of elements being connected together to form a hollow member which, in cross section comprises two tubular structures connected by a common rib, said tubular structures being located symmetrically with respect to a lengthwise plane and a transverse plan of the respective segment.

Claim 3

Roll bar assembly according to claim 1, wherein said pairs of elements are connected together by gluing.

Claim 4

Roll bar assembly according to claim 1, wherein said pairs of elements are connected together by welding.

Claim 5

Roll bar assembly according to claim 1, wherein the shape of the tubular structures is rectangular in cross section.

Claim 6

Roll bar assembly according to claim 1, wherein the structures are round in cross section.

Claim 7

Roll bar assembly according to claim 1, wherein said deformations extend in a direction transverse to the longitudinal direction of the vehicle.

Claim 8

Roll bar assembly according to claim 6, wherein the segments, when viewed in the vehicle longitudinal direction, comprise three straight portions, a first pair of which are separated by a curve of a first radius and a second pair of which are separated by a curve of a second radius, said curves being oppositely directed.

Claim 9

Roll bar assembly according to claim 1, wherein the segments are joined together by one lower and one upper cross member, the upper cross member being a tube connected to one of the tubular structures of said segments.

Claim 10

Roll bar assembly according to claim 6, wherein a corner plate system is provided to connect each segment with the cross member by joining both tubular structures of each segment with the cross member.

Claim 11

Roll bar assembly according to claim 9, wherein the corner plate system comprises a bent plate which covers an end surface of the respective segment and the cross member.

Claim 12

Roll bar assembly according to claim 1, characterized by the fact that the segments have a constant width for their entire length.

Claim 13

Roll bar assembly according to claim 11, wherein a cover is mounted on the outside of each segment beginning at the level of a belt rail and extending upward, said covering having a vertically wedge-shaped configuration.

Claim 14

Roll bar assembly according to claim 1, wherein the elements of each pair are unsymmetrical with respect to their respective longitudinal axis and are of the same shape, said elements of each pair being rotated 180° with respect to each other and joined with said deformations forming said tubular structures.

Claim 15

Roll bar assembly for protection of a vehicle occupant compartment under vehicle turn-over conditions, comprising segments mounted on opposite sides of a vehicle, said segments being mounted vertically and being connected together by at least one cross member, characterized by the fact that each segment comprises a pair of elements which have deformations, said deformations increasing the section modulus in a manner producing high rigidity, said elements having the same profile and being formed of rolled sections capable of manufacture in the same set of rolls on a roll-section manufacturing tool, and each pair of elements being connected together to form a hollow member, wherein a corner plate system is provided to connect each segment with the cross member by joining both tubular structures of each segment with the cross member, and wherein the corner plate system comprises a bent plate which covers an end surface of the respective segment and the cross member.

Claim 16

Roll bar assembly for protection of a vehicle occupant compartment under vehicle turn-over conditions, comprising segments mounted on opposite sides of a vehicle, said segments being mounted vertically and being connected together by at least one cross member, characterized by the fact that each segment comprises a pair of elements which have deformations, said deformations increasing the section modulus in a manner producing high rigidity, said elements having the same profile and being formed of rolled sections capable of manufacture in the same set of rolls on a roll-section manufacturing tool, and each pair of elements being connected together to form a hollow member, wherein a corner plate system is provided to connect each segment with the cross member by joining both tubular structures of each segment with the cross member, and wherein the corner plate system comprises a bent plate which covers an end surface of the respective segment and the cross member.