Process for the production of hydrogen peroxide

Claim 2

In a process for the production of hydrogen peroxide by the anthraquinone process including the reduction in a solvent of substituted anthraquinone as the reaction carrier, subsequent oxidation thereof, removal of the hydrogen peroxide formed and return of the rejuvenated reaction and wherein the solvent comprises a tetrasubstituted urea carrier to the reduction step the improvement comprising employing as at least a portion of the solvent for the reaction carrier a tetrasubstituted urea in which at least one of the substituents is an aryl group or a substituted aryl group in which an aryl ring carbon atom of the aryl group or substituted aryl group is directly attached to one of the nitrogen atoms of the urea.

Claim 3

A process according to claim 1 wherein there is employed a tetrasubstituted urea of the formula ##STR5## where R 1 is an alkyl group with 1 to 12 carbon atoms, an alkyl group with 1 to 12 carbon atoms substituted with an OR 5 group where R 5 is hydrogen or an alkyl group with 1 to 12 carbon atoms, cycloalkyl with 3 to 7 ring carbon atoms, cycloalkyl with 3 to 7 carbon atoms substituted with an alkyl group having 1 to 5 carbon atoms or with an OR 5 group, aralkyl having 1 to 5 carbon atoms in the alkyl group, aralkyl having 1 to 5 carbon atoms in the alkyl group and substituted on the aromatic ring by a 1 to 5 carbon atom alkyl group or an OR 5 group, aryl, aryl substituted by a 1 to 5 carbon atom alkyl group or aryl substituted by an OR 5 , R 2 is as defined for R 1 , or R 1 together with R 2 and a urea nitrogen form a 5 or 6 membered heterocyclic ring with up to 1 additional N, O, S or P atom, the balance of the atoms in the ring being carbon atoms, R 3 is as defined for R 2 , R 5 is hydrogen or as defined for R 1 and n is 5.

Claim 4

A process according to claim 2 wherein all aryl rings present are phenyl rings.

Claim 5

A process according to claim 3 wherein R 1 , R 2 and R 3 independently are selected from the group consisting of alkyl of 1-12 carbon atoms, cyclohexyl, methyl cyclohexyl or alkyl of 1-12 carbon atoms substituted by OR 5 where R 5 is alkyl of 1 to 12 carbon atoms, phenylalkyl having 1 to 5 carbon atoms in the alkyl group and R 1 and R 2 together are joined to form with the urea nitrogen atom a member of the group consisting of a morpholine ring, a piperidine ring, a thiomorpholine ring and an oxazolidine ring and R 4 is phenyl or alkyl phenyl having 1 to 12 carbon atoms in the alkyl group.

Claim 6

A process according to claim 4 wherein R 1 , R 2 and R 3 independently are alkyl groups of 1 to 12 carbon atoms and R 1 and R 2 together are joined with the urea nitrogen atom to form a morpholine ring and R 4 is phenyl.

Claim 7

A process according to claim 5 wherein R 1 , R 2 and R 3 each are alkyl of 1 to 5 carbon atoms and R 4 is phenyl.

Claim 8

A process according to claim 6 wherein R 1 and R 2 are both alkyl of 1 to 5 carbon atoms and R 3 is methyl.

Claim 9

A process according to claim 7 wherein R 1 and R 2 have 3 to 4 carbon atoms.

Claim 10

A process according to claim 8 wherein the substituted urea if N,N-di-i-propyl-N'-methyl-N'-phenylurea.

Claim 11

A process according to claim 8 wherein the substituted urea is N,N-dibutyl-N'-methyl-N'-phenylurea.

Claim 12

A process according to claim 1 wherein in addition to the substituted urea there is employed an aromatic hydrocarbon solvent for the quinone.

Claim 13

A process according to claim 11 wherein the volume ratio of substituted urea to aromatic hydrocarbon is from 10 to 50 parts of substituted urea to 90 to 50 parts of aromatic hydrocarbon.

Claim 14

A process according to claim 1 wherein the substituted urea is a liquid and is the sole quinone and hydroquinone solvent employed.