Solvent extraction of chromium and vanadium

Claim 2

A process for solvent extraction and recovery of chromium and vanadium from aqueous alkaline solutions, waste liquors or leach liquors containing said metals, comprising: (a) contacting the aqueous solution or liquor, at a pH of about 13 to 13.5, with an immiscible quaternary amine solvent phase, sufficient amine being utilized to cause both Cr and all of the V to be transferred to the solvent phase; (b) separating the loaded solvent phase from the solution or liquor and scrubbing the solvent with an aqueous chromium-containing solution to remove substantially all metals except Cr from the solvent; (c) recovering Cr from the scrubbed amine solvent phase by stripping with an aqueous solution and recovering Cr from the aqueous strip liquor; and (d) recovering V from the scrub liquor by selective precipitation and further purification.

Claim 3

The process of claim 1 wherein the amine is selected from those having the formula: ##STR2## where R 1 , R 2 and R 3 are straight or branched aliphatic chains having from 8 to 10 carbon atoms, and X is lower alkyl.

Claim 4

The process of claim 1 wherein the amount of amine to co-extract both Cr and V is provided on the basis that each vol.% of amine in the organic phase will load about 0.27 g Cr+V per liter of organic phase.

Claim 5

The process of claim 1 wherein in step (a) the solvent phase is about 10 vol.% of active amine extractant, the organic to aqueous ratio O/A is about 1.2-1.3, the feed concentration is about 2.17 g Cr/liter and about 0.24 g V/liter, and all of the Cr+V is extracted.

Claim 6

The process of claim 2 wherein R 1 , R 2 and R 3 are selected from octyl, nonyl, and capryl groups and X is methyl.

Claim 7

The process of claim 1 wherein the scrub liquor in step (b) is a concentrated sodium chromate solution.

Claim 8

The process of claim 1, wherein the feed is an alkaline leach liquor obtained from an alkaline calcine of a titaniferous magnetite fraction containing Cr and V.

Claim 9

The process of claim 7 wherein a magnetic concentrate is removed from the ore and the residue is roasted before leaching.

Claim 10

The process of claim 1 wherein alkaline leach liquor fed to (a) is a caustic solution containing: Cr in about 3 to 8 g/l V in about 0.3 to 1 g/l and Al in about 7 to 20 g/l.

Claim 11

The process of claim 1 wherein the Cr is recovered in step (c) by stripping with a chloride solution, and selectively crystallizing.

Claim 12

The process of claim 1 wherein the V is recovered in step (d) by precipitation as Ca(VO 3 ) 2 , reprecipitation as NH 4 VO 3 , and calcining the latter to V 2 O 5 .

Claim 13

The process of claim 1 wherein alkaline leach liquor fed to (a) also contains Al which is recovered by precipitation from at least one of the initial leach liquor, the extracted leach liquor raffinate, and the scrub liquor.

Claim 14

The process of claim 1 wherein the scrub solution in (b) is of pH about 12.

Claim 15

A process for solvent extraction and recovery of chromium and vanadium, from aqueous solutions, leach liquors or waste liquors containing said metals, comprising: (a) contacting the aqueous feed solution of pH 13-13.5 with an immiscible organic solvent phase containing a quaternary amine extractant, the concentration of said amine or O/A ratio being sufficiently high to effect co-extraction of substantially all Cr and V; (b) separating the loaded solvent phase from the aqueous phase, scrubbing the organic phase with sodium chromate solution to remove at least V, desilicating the aqueous phase then adding CO 2 to precipitate Al and roasting the precipitate to alumina; (c) recovering Cr from the scrubbed organic phase by stripping with sodium chloride solution and precipitating sodium chromate from the strip solution; and (d) recovering V from the scrub liquor by adding CO 2 to pH about 8.5-9, recovering any Al and V precipitates, then adding CaO to effect the main V precipitation as Ca(VO 3 ) 2 , leaching the vanadium precipitates with aqueous HCl, again solvent extracting the V using the same quaternary amine system, precipitating V with NH 3 and NH 4 Cl, and roasting the precipitate to V 2 O 5 .

Claim 16

A process for solvent extraction and recovery of chromium and vanadium, from aqueous solutions, leach liquors or waste liquors containing said metals, comprising: (a) contacting the aqueous feed solution of pH 13-13.5 with an immiscible organic solvent phase containing a quaternary amine extractant, the concentration of said amine or O/A ratio being sufficiently high to effect co-extraction of substantially all Cr and V; (b) separating the loaded solvent phase from the aqueous phase, scrubbing the organic phase with sodium chromate solution to remove at least V, desilicating the aqueous phase then adding CO 2 to precipitate Al and roasting the precipitate to alumina; (c) recovering Cr from the scrubbed organic phase by stripping with sodium chloride solution and precipitating sodium chromate from the strip solution; and (d) recovering V from the scrub liquor by adding CO 2 to pH about 8.5-9, recovering any Al and V precipitates, then adding CaO to effect the main V precipitation as Ca(VO 3 ) 2 , leaching the vanadium precipitates with aqueous HCl, again solvent extracting the V using the same quaternary amine system, precipitating V with NH 3 and NH 4 Cl, and roasting the precipitate to V 2 O 5 .