Electromagnetic relay

Claim 2

An electromagnetic relay comprising: a switching block including an insulative base and at least two sets of terminal means, each set of terminal means comprising: a pair of fixed contact terminals each carrying a fixed contact, and a movable contact terminal from which a resilient movable contactor extends between said pair of fixed contacts, said sets of terminal means being integrally held by said base along a respective side edge of said base, said pair of fixed contact terminals of each said set being in opposed relation to each other at their ends carrying said fixed contacts, while disposed out of said opposed relation at their ends embedded in said base, and an electromagnetic block mounted on said switching block and including: an elongated magnetic circuit forming at least one magnetic gap at one longitudinal end, exciting coil means including a bobbin of non-metallic insulative material and a coil winding on said bobbin, one end of said bobbin including non-metallic insulative projections extending toward one another, and an armature having one end disposed between said projections and held thereby for rocking movement such that another end of said armature reciprocates within said gap, said armature arranged to selectively engage one of said resilient contactors when rocked by said coil means to move said engaged contactor from one position to another relative to the associated fixed contacts.

Claim 3

A relay according to claim 1 wherein said projections of said bobbin are formed of an anti-friction material.

Claim 4

An electromagnetic relay comprising: an electromagnetic block including: an elongated magnetic circuit forming magnetic gaps at both longitudinal ends thereof, an armature rockably supported at its center to dispose both its ends in said gap, and an exciting coil means arranged to rock said armature about its center so that both ends of said armature reciprocate in their respective gaps, and a switching block including an insulative base having two opposite ends, both of said last-named ends carrying terminal assemblies, each terminal assembly comprising two sets of terminal means, each set comprising: a pair of fixed contact terminals each carrying a fixed contact, and a movable contact terminal from which a resilient movable contactor extends between said pair of fixed contacts, each of said sets of terminal means being integrally held by said base respectively along a side edge of said base, said electromagnetic block mounted on the base of said switching block with said armature arranged to simultaneously engage one resilient contactor of each said assemblies when rocked by said coil means to move said simultaneously engaged contactors from one position to another relative to the associated fixed contacts, said pair of fixed contact terminals of each said set being in opposed relation to each other at their ends carrying said fixed contacts, while being disposed out of said opposed relation at their ends embedded in said base.

Claim 5

An electromagnetic relay comprising: an electromagnetic block including: an elongated magnetic circuit forming magnetic gaps at both longitudinal ends thereof, an armature rockably supported at its center to dispose both its ends in said gap, and an exciting coil means arranged to rock said armature about its center so that both ends of said armature reciprocate in their respective gaps, and a switching block including an insulative base having two opposite ends, both of said last-named ends carrying terminal assemblies, each terminal assembly comprising two sets of terminal means, each set comprising: a pair of fixed contact terminals each carrying a fixed contact, and a movable contact terminal from which a resilient movable contactor extends between said pair of fixed contacts, each of said sets of terminal means being integrally held by said base respectively along a side edge of said base, said electromagnetic block mounted on the base of said switching block with said armature arranged to simultaneously engage one resilient contactor of each said assemblies when rocked by said coil means to move said simultaneously engaged contactors from one position to another relative to the associated fixed contacts, said pair of fixed contact terminals of each said set being in opposed relation to each other at their ends carrying said fixed contacts, while being disposed out of said opposed relation at their ends embedded in said base.

Claim 6

A relay according to claim 1 wherein respective said terminals of respective said sets of a given terminal assembly substantially being aligned with each other along each of said side edges of said base.

Claim 7

A relay according to claim 1 wherein said magnetic circuit of said electromagnet block includes a pair of said magnetic gaps at both longitudinal ends, said armature is rockably held at the center so as to dispose both ends in respective said pair of magnetic gaps, and said two sets of respective said terminals are provided on both longitudinal endwise parts of said base so that two of said movable contactors in the respective sets will be simultaneously operated by said both ends of the armature.

Claim 8

A relay according to claim 1 wherein said coil means of said electromagnet block comprises a bobbin and a coil wound on said bobbin, both end flanges of the bobbin are provided respectively with a projection, and said base of said switching block is provided in a surface on which respective said terminals project with a pair of recesses opened in the same direction as that in which the terminals projects for fitting therein said projections of the bobbin.

Claim 9

A relay according to claim 1 wherein said magnetic gap is formed by a pair of opposing ends of two parallelly disposed yokes polarized by a permanent magnet interposed between said yokes, and said base of said switching block is provided with a projection fitting into said gap between said yoke ends and having a width corresponding to a desired magnetic gap distance for positioning the gap when the electromagnetic block is assembled to the switching block.

Claim 10

A relay according to claim 1 wherein said coil means comprises a bobbin having two end flanges and a coil wound on said bobbin, said magnetic circuit comprises a pair of yokes extending in the longitudinal direction of the bobbin as polarized by a permanent magnet interposed between said yokes and forming said magnetic gap by one end of the respective yokes opposing each other, and one of said flanges of the bobbin on the side of the other opposing ends of the yokes is provided with a projection inserted between said other ends of the yokes for positioning them.

Claim 11

A relay according to claim 1 wherein said armature carries a non-magnetic card for operating respective said movable contactor, and said card is provided with a projection extending into said magnetic gap and having a width slightly larger than that of the armature for providing a residual clearance between said one end of the armature and respective pole surfaces forming the gap.

Claim 12

A relay according to claim 3 wherein said coil means comprises a bobbin having a central flange and two end flanges, and coils wound on said bobbin between said central flange and respective said both end flanges, and said central flange has a peripheral notch for passing coil wire so as to allow said coils wound continuously through said notch.

Claim 13

A relay according to claim 6 wherein one of said bobbin flanges on a side opposite said magnetic gap is provided with at least a pair of coil lead terminals for connecting therethrough respective ends of said coil to said coil terminals of said switching block, said lead terminals are respectively formed substantially in a U-shape, bent part of respective said U-shape terminals being embedded in said one flange, one of extended ends of the respective U-shaped terminals is connected to one of the coil ends and the other end is connected to the coil terminal.

Claim 14

A relay according to claim 10 wherein said central flange of said bobbin is provided with at least a pair of substantially U-shaped coil lead terminals respectively embedded at bent part peripherally in the flange and extended at both ends, one of said extended ends is connected to one end of said coil and the other extended end is connected to said coil terminal of said switching block.

Claim 15

A relay according to claim 7 wherein said electromagnet block further comprises a pulse driving circuit comprising a charging and discharging capacitor and a discharging circuit including a switching element, at least said capacitor and switching element being connected in series with said coil for feeding the coil a normal pulse and reverse pulse alternatively, and said pulse driving circuit is disposed in a space between said pair of yokes in which said permanent magnet is disposed.