Electric motor wherein low temperature polymeric housing supports heat dissipating portions through heat resisting polymeric bridging member

Claim 2

A portable electric tool comprising: a housing made of a first plastics material; a motor mounted in the housing and having a stator assembly; two members made of a second plastics material mutually spaced apart within the housing and supporting the stator assembly therebetween; and the second plastics material being of a kind capable of withstanding the full motor working temperature.

Claim 3

A portable electric power tool, comprising: an electric motor to drive said tool, said electric motor emitting heat in operation and thereby attaining an elevated running temperature; a polymeric housing encasing said electric motor, said polymeric housing supporting said electric motor mounted therewithin; the material of said polymeric housing inherently becoming softened if subjected to said elevated running temperature; said electric motor being supported within said polymeric housing by spacing members axially spaced apart and extending between the said electric motor and said polymeric housing; said spacing members being made of a polymeric material which is inherently resistant to said elevated running temperature; and said spacing members being of low thermal conductivity to hinder conduction of heat from said electric motor to said polymeric housing.

Claim 4

A portable electric power tool, comprising: an electric motor to drive said tool, said electric motor emitting heat in operation and thereby attaining an elevated running temperature; a polymeric housing encasing said electric motor, said polymeric housing supporting said electric motor mounted therewithin; the material of said polymeric housing inherently becoming softened if subjected to said elevated running temperature; said electric motor being supported within said polymeric housing by spacing members axially spaced apart and extending between the said electric motor and said polymeric housing; said spacing members being made of a polymeric material which is inherently resistant to said elevated running temperature; and said spacing members being of low thermal conductivity to hinder conduction of heat from said electric motor to said polymeric housing.

Claim 5

The portable electric tool recited in claim 2, wherein said spacing members are the sole support of at least a portion of said electric motor within said motor housing.

Claim 6

The portable electric tool recited in claim 2, wherein said spacing members comprise portions which act as thermal shields; thereby reducing thermal radiation from said electric motor to said motor housing.

Claim 7

The portable electric tool recited in claim 2, wherein said spacing members comprise ventilating air flow directing portions; whereby said spacing members assist in promoting cooling of said electric motor.

Claim 8

The portable electric tool recited in claim 2, wherein said spacing members and said motor housing are so configured that a major subassembly of said electric motor and said spacing members can be slid endwise, in a direction along the axis of said electric motor, into tight supporting engagement with the inside of said motor housing.

Claim 9

The portable electric tool recited in claim 2, wherein one of said spacing members includes brush holder means.

Claim 10

The portable electric tool recited in claim 2, wherein one of said spacing members includes means to support a bearing for said electric motor.

Claim 11

A portable electric tool, comprising: an electric motor to drive the tool, said motor having a stator stack; a housing encasing said tool and being made of a plastics material unable to withstand the running temperature of said motor; two axially spaced apart spacing members, each comprising a ring-shaped band, and supporting therebetween said stator stack in said housing in spaced relationship therefrom, said spacing members engaging opposite ends of said stator stack and extending axially away therefrom; and said spacing members being made of a heat resistant plastics material able to withstand the motor running temperature.

Claim 12

A portable electric tool, comprising: an electric motor to drive the tool, said motor having a stator stack; a housing encasing said tool and being made of a plastics material unable to withstand the running temperature of said motor; two axially spaced apart spacing members, each comprising a ring-shaped band, and supporting therebetween said stator stack in said housing in spaced relationship therefrom, said spacing members engaging opposite ends of said stator stack and extending axially away therefrom; and said spacing members being made of a heat resistant plastics material able to withstand the motor running temperature.

Claim 13

The portable electric tool recited in claim 9, wherein said motor has a commutator and brush holder means, and one of said spacing members has a structure surrounding said commutator and housing said brush holder means.

Claim 14

The portable electric tool recited in claim 10, wherein said structure also houses a bearing of said motor.