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US4340618A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming refractory metal layers on ceramic substrate

Assignee: International Business Machines Corp
•
Filing: 1981-03-20
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Granted: 1982-07-20
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Expires: 2001-03-20
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Abstract

Abstract A process for forming a substantially glass free surface on screened refractory metallurgy areas on a ceramic substrate wherein a thin layer of Pd is deposited over the metallurgy areas and the metallurgy areas subsequently sintered causing the surface refractory metal particles to be fused into a substantially solid metallurgy layer under the catalyzing influence of the Pd.

Inventors

  • 👤 Michael A. Fury
  • 👤 Ananda H. Kumar

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 12:40
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/22; H05K3/24; H05K3/245; H05K3/246; C; C04; C04B; C04B41/00; C04B41/009; C04B41/45; C04B41/52; C04B41/80; C04B41/81; C04B41/89; H05K1/00; H05K1/02; H05K1/09; H05K1/092; H05K3/10; H05K3/14; H05K3/146; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49155; Y10T29/49163

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 99 words
A process of forming a glass free surface on refractory metallurgy pads on ceramic substrate, comprising depositing by screening techniques a refractory metallurgy layer on a ceramic substrate, the metal of said layer selected from the group consisting of Mo, W and Ta, depositing a thin layer of Pd on at least the surface of said metallurgy layer of a thickness that is approximately 40-50 angstroms per each mil thickness of said metallurgy layer, exposing said substrate to a sintering temperature for a time sufficient to sinter the metallurgy layer and also to fuse the layer to said substrate.
Claim 2
Dependent Claim 99 words
A process of forming a glass free surface on refractory metallurgy pads on ceramic substrate, comprising depositing by screening techniques a refractory metallurgy layer on a ceramic substrate, the metal of said layer selected from the group consisting of Mo, W and Ta, depositing a thin layer of Pd on at least the surface of said metallurgy layer of a thickness that is approximately 40-50 angstroms per each mil thickness of said metallurgy layer, exposing said substrate to a sintering temperature for a time sufficient to sinter the metallurgy layer and also to fuse the layer to said substrate.
Claim 3
Dependent Claim 30 words
The process of claim 1 wherein said metallurgy layer is deposited on an unsintered ceramic substrate, and the ceramic material of said substrate is sintered simultaneously with said metallurgy layer.
Claim 4
Dependent Claim 16 words
The process of claim 1 wherein said metallurgy layer is deposited on a sintered ceramic substrate.
Claim 5
Dependent Claim 20 words
The process of claim 1 wherein said metallurgy layer has a thickness in the range of 0.5 to 5 mil.
Claim 6
Dependent Claim 20 words
The process of claim 4 wherein said Pd layer has a thickness in the range of 30 to 600 Angstroms.
Claim 7
Dependent Claim 14 words
The process of claim 5 wherein said Pd layer is deposited by evaporation techniques.
Claim 8
Dependent Claim 20 words
The process of claim 5 wherein said Pd layer is a blanket layer over the top surface of said substrate.
Claim 9
Dependent Claim 20 words
The process of claim 1 wherein said Pd layer is a blanket layer over the top surface of said substrate.
Claim 10
Dependent Claim 12 words
The process of claim 1 wherein said refractory metallurgy layer is Mo.
Claim 11
Dependent Claim 19 words
The process of claim 9 wherein said metallurgy layer includes from 0 to 5% of glass frit by weight.
Claim 12
Dependent Claim 20 words
The process of claim 1 wherein a Ni layer is deposited over the sintered metallurgy layer by electroless deposition techniques.
Claim 13
Dependent Claim 33 words
The process of claim 1 wherein a layer of braze metal is melted over said metallurgy layer, said braze metal selected from the group consisting of Cu, Au, Pb, Sn and alloys thereof.

References Cited (Backward Citations)

US3518756A Cited
US3978248A Cited
US3999004A Cited
JPS5253732A Cited
US4109377A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-07-19 1986-01-18 1986-07-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-07-19 1990-01-18 1990-07-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-07-19 1994-01-18 1994-07-20 $7700.00 Window Closed / Lapsed

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