Reinforced container for bulk material

Claim 1

A method of forming a reinforced receptacle comprising the steps of: coextruding a plastic multiple-ply cylinder having at least inner and outer cylinder walls; positioning the multiple-ply cylinder on a mandrel; folding and adhesively securing together one end of the inner and outer cylinder walls to close one end of the multiple-ply cylinder; rotating the mandrel and applying an adhesive to the exterior of the multiple-ply cylinder; wrapping and securing at least one sheet of reinforcing material about the exterior of the multiple-ply cylinder to form a reinforced receptacle; and securing a cover sheet about the reinforcing material.

Claim 2

A method of forming a reinforced receptacle comprising the steps of: coextruding a plastic multiple-ply cylinder having at least inner and outer cylinder walls; positioning the multiple-ply cylinder on a mandrel; folding and adhesively securing together one end of the inner and outer cylinder walls to close one end of the multiple-ply cylinder; rotating the mandrel and applying an adhesive to the exterior of the multiple-ply cylinder; wrapping and securing at least one sheet of reinforcing material about the exterior of the multiple-ply cylinder to form a reinforced receptacle; and securing a cover sheet about the reinforcing material.

Claim 3

A method of manufacturing a reinforced receptable for bulk materials comprising the steps of: forming a plastic multiple-ply tube having a predetermined circumference; forming two plastic sheets having a length greater than the circumference of the multiple-ply tube; positioning a plurality of substantially parellel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together with the parallel filaments adhesively secured between the two plastic sheets, thereby forming a reinforcing sheet; wrapping and adhesively securing the reinforcing sheet about the midregion of the multiple-ply tube leaving one end of the multiple-ply tube overhanging the reinforced sheet; and folding and adhesively securing together the overhanging portion of said one end of the multiple-ply cylinder to form a closed, folded, satchel bottom.

Claim 4

A method of manufacturing a reinforced receptable for bulk materials comprising the steps of: forming a plastic multiple-ply tube having a predetermined circumference; forming two plastic sheets having a length greater than the circumference of the multiple-ply tube; positioning a plurality of substantially parellel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together with the parallel filaments adhesively secured between the two plastic sheets, thereby forming a reinforcing sheet; wrapping and adhesively securing the reinforcing sheet about the midregion of the multiple-ply tube leaving one end of the multiple-ply tube overhanging the reinforced sheet; and folding and adhesively securing together the overhanging portion of said one end of the multiple-ply cylinder to form a closed, folded, satchel bottom.

Claim 5

A method of manufacturing a reinforced receptacle for containing about 2,000 pounds of bulk materials, comprising the steps of: coextruding a multiple-ply tube of plastic material having a thickness of at least 6.5 mils; positioning the multiple-ply tube in a flat position forming a flat collapsed tube; forming two plastic sheets having a length exceeding the circumference of the multiple-ply tube by a specified distance; positioning a plurality of substantially parallel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together and adhesively securing the parallel filaments between the two plastic sheets forming a reinforcing sheet; applying an adhesive to the midregion of the multiple-ply tube; wrapping and adhesively securing the reinforced sheet about the midregion of the flat collapsed multiple-ply tube disposing the filaments concentrically in a direction perpendicular to the tube and leaving an upper and a lower portion of the multiple-ply tube overhanging the reinforced sheet; overlapping and adhesively securing a leading edge and a following edge of the reinforced sheet forming an overlap portion corresponding to the specified distance to form a closed reinforced cylinder; and folding and adhesively securing the lower portion of the multiple-ply tube together forming a closed, folded, satchel bottom on the receptacle.

Claim 6

A method of manufacturing a reinforced receptacle for containing about 2,000 pounds of bulk materials, comprising the steps of: coextruding a multiple-ply tube of plastic material having a thickness of at least 6.5 mils; positioning the multiple-ply tube in a flat position forming a flat collapsed tube; forming two plastic sheets having a length exceeding the circumference of the multiple-ply tube by a specified distance; positioning a plurality of substantially parallel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together and adhesively securing the parallel filaments between the two plastic sheets forming a reinforcing sheet; applying an adhesive to the midregion of the multiple-ply tube; wrapping and adhesively securing the reinforced sheet about the midregion of the flat collapsed multiple-ply tube disposing the filaments concentrically in a direction perpendicular to the tube and leaving an upper and a lower portion of the multiple-ply tube overhanging the reinforced sheet; overlapping and adhesively securing a leading edge and a following edge of the reinforced sheet forming an overlap portion corresponding to the specified distance to form a closed reinforced cylinder; and folding and adhesively securing the lower portion of the multiple-ply tube together forming a closed, folded, satchel bottom on the receptacle.

Claim 7

A method of manufacturing a reinforced plastic two-ply receptacle comprising the steps of: coextruding a plastic two-ply cylinder having inner and outer cylinder walls; positioning the two-ply cylinder on a mandrel leaving an overhanging portion of the two-ply cylinder having a length greater than the radius of the mandrel and overhanging the end of the mandrel; folding and adhesively securing together the overhanging portion of the the two-ply cylinder to form a satchel bottom and thereby close one end of the two-ply cylinder; rotating the mandrel and applying a mastic adhesive to the exterior of the two-ply cylinder; forming two plastic sheets having a length greater than the circumference of the multiple-ply tube; positioning a plurality of substantially parallel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together with the parallel filaments adhesively secured between the two plastic sheets, thereby forming a reinforcing sheet; rotating the mandrel and wrapping the sheet of reinforcing material about the two-ply cylinder with the filaments concentrically disposed about the two-ply cylinder; overlapping and adhesively securing the trailing edge of the reinforcing material over the leading edge of the reinforcing material to form a reinforcing cylinder about the two-ply cylinder; rotating the mandrel and applying a mastic adhesive to the exterior of the reinforcing cylinder; rotating the mandrel and wrapping a cover sheet about the reinforcing cylinder; positioning a sling over the cover sheet with portions of the sling supporting the folded, closed end of the two-ply cylinder, and support straps of the sling extending along the cover sheet; and removing the two-ply cylinder from the mandrel.

Claim 8

A method of manufacturing a reinforced plastic two-ply receptacle comprising the steps of: coextruding a plastic two-ply cylinder having inner and outer cylinder walls; positioning the two-ply cylinder on a mandrel leaving an overhanging portion of the two-ply cylinder having a length greater than the radius of the mandrel and overhanging the end of the mandrel; folding and adhesively securing together the overhanging portion of the the two-ply cylinder to form a satchel bottom and thereby close one end of the two-ply cylinder; rotating the mandrel and applying a mastic adhesive to the exterior of the two-ply cylinder; forming two plastic sheets having a length greater than the circumference of the multiple-ply tube; positioning a plurality of substantially parallel filaments between and extending along the length of the two plastic sheets; adhesively securing the two plastic sheets together with the parallel filaments adhesively secured between the two plastic sheets, thereby forming a reinforcing sheet; rotating the mandrel and wrapping the sheet of reinforcing material about the two-ply cylinder with the filaments concentrically disposed about the two-ply cylinder; overlapping and adhesively securing the trailing edge of the reinforcing material over the leading edge of the reinforcing material to form a reinforcing cylinder about the two-ply cylinder; rotating the mandrel and applying a mastic adhesive to the exterior of the reinforcing cylinder; rotating the mandrel and wrapping a cover sheet about the reinforcing cylinder; positioning a sling over the cover sheet with portions of the sling supporting the folded, closed end of the two-ply cylinder, and support straps of the sling extending along the cover sheet; and removing the two-ply cylinder from the mandrel.