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US4338269A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming an abrasion-resistant coating on molded articles

Assignee: Panelgraphic Corp
•
Filing: 1980-12-05
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Granted: 1982-07-06
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Expires: 2000-12-05
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Abstract

Abstract The present invention provides a method of forming a coating on molded polymeric articles formed by curing a polymerizable monomer-containing molding composition in a mold comprised of a material having less bonding affinity for the abrasion-resistant coating than for the cured molding composition. The method comprises: (a) applying to a mold a coating composition comprising a pentaerythritol based polyacrylate or polmethacrylate and, a cellulose ester or a vinyl chloride-vinyl acetate containing copolymer; (b) exposing said coating composition to actinic radiation to form a cured coating; (c) adding to the mold a heat polymerizable monomer-containing molding composition; and (d) polymerizing said molding composition in the form of a molded article, said cured coating bonding to the surface of said molded article.

Inventors

  • 👤 Raymond J. Russell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 10:59
CPC Classifications
B; B29; B29C; B29C39/00; B29C39/02; B29C39/12; C; C08; C08J; C08J5/00

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 103 words
A method of forming an abrasion-resistant coating on molded polymeric articles formed by curing a polymerizable monomer-containing molding composition in a mold comprising: (a) applying to said mold a coating composition curable by actinic radiation comprising a pentaerythritol-based polyacrylate or polymethacrylate and a cellulose ester or a vinyl chloride-vinyl acetate containing copolymer; (b) exposing said coating composition to actinic radiation to form a cured coating on said mold; (c) adding to the mold a heat polymerizable monomer-containing molding composition; and (d) polymerizing said molding composition in the form of a molded article, said cured coating transferring to the surface of said molded article.
Claim 2
Independent Claim 103 words
A method of forming an abrasion-resistant coating on molded polymeric articles formed by curing a polymerizable monomer-containing molding composition in a mold comprising: (a) applying to said mold a coating composition curable by actinic radiation comprising a pentaerythritol-based polyacrylate or polymethacrylate and a cellulose ester or a vinyl chloride-vinyl acetate containing copolymer; (b) exposing said coating composition to actinic radiation to form a cured coating on said mold; (c) adding to the mold a heat polymerizable monomer-containing molding composition; and (d) polymerizing said molding composition in the form of a molded article, said cured coating transferring to the surface of said molded article.
Claim 3
Dependent Claim 12 words
The method of claim 1 wherein said pentaerythritol-based polyacrylate is pentaerythritol tetraacrylate.
Claim 4
Dependent Claim 13 words
The method of claim 2 wherein said cellulose ester is cellulose acetate butyrate.
Claim 5
Dependent Claim 50 words
The method of claim 1 wherein said vinyl chloride-vinyl acetate containing copolymer is a partially hydrolyzed vinyl chloride-vinyl acetate copolymer containing from about 50% to 95% combined vinyl chloride monomer, from about 2% to about 35% combined vinyl acetate monomer and from about 3% to about 25% combined vinyl alcohol.
Claim 6
Dependent Claim 27 words
The method of claim 4 wherein said partially hydrolyzed vinyl chloride-vinyl acetate copolymer contains 91% combined vinyl chloride, 3% combined vinyl acetate and 6% combined vinyl alcohol.
Claim 7
Dependent Claim 10 words
The method of claim 1 which further comprises a photoinitiator.
Claim 8
Dependent Claim 12 words
The method of claim 6 wherein said photoinitiator is alphachloro acetyl diphenyloxide.
Claim 9
Dependent Claim 16 words
The method of claim 1 wherein said coating composition is applied to said mold by spraying.
Claim 10
Independent Claim 131 words
A method of forming a coating on a molded polymeric article formed by curing a polymerizable monomer-containing molding composition in a mold comprising: (a) applying to said mold a coating composition curable by actinic radiation comprising pentaerythritol tetraacrylate, cellulose acetate butyrate or a partially hydrolyzed vinyl chloride-vinyl acetate copolymer containing from about 50% to 95% combined vinyl chloride monomer, from about 2% to about 35% combined vinyl acetate monomer and from about 3% to about 25% combined vinyl alcohol and a photoinitiator; (b) exposing said coating to actinic radiation to form a cured coating on said mold; (c) adding to the mold a polymerizable monomer-containing molding composition; and (d) polymerizing said molding composition in the form of a molded article, said cured coating bonding to the surface of said molded article.
Claim 11
Independent Claim 131 words
A method of forming a coating on a molded polymeric article formed by curing a polymerizable monomer-containing molding composition in a mold comprising: (a) applying to said mold a coating composition curable by actinic radiation comprising pentaerythritol tetraacrylate, cellulose acetate butyrate or a partially hydrolyzed vinyl chloride-vinyl acetate copolymer containing from about 50% to 95% combined vinyl chloride monomer, from about 2% to about 35% combined vinyl acetate monomer and from about 3% to about 25% combined vinyl alcohol and a photoinitiator; (b) exposing said coating to actinic radiation to form a cured coating on said mold; (c) adding to the mold a polymerizable monomer-containing molding composition; and (d) polymerizing said molding composition in the form of a molded article, said cured coating bonding to the surface of said molded article.

References Cited (Backward Citations)

US3645984A Cited
US3968309A Cited
US3978178A Cited
US4165267A Cited
US4199421A Cited
US4273799A Cited
US4273802A Cited
US4274933A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-07-05 1986-01-04 1986-07-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-07-05 1990-01-04 1990-07-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-07-05 1994-01-04 1994-07-06 $7700.00 Window Closed / Lapsed

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