Solid externally threaded fasteners having greatly increased ductility

Claim 2

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a bolt of nominal diameter D and is heat treated after forming and comprises: (a) a head component for the application of torque to the fastener; (b) an externally threaded component having threads of nominal diameter D with a stress area A s ; (c) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the head and threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L r with a first transition portion at the one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross-sectional area A r .sbsb.max is not larger than the stress area A s of the threaded component and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to (σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component and wherein the axially transverse cross-sectional area A r is noncircular in shape over substantially the axial length L r ; and (d) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial lengths of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used and wherein said means to align the fastener includes a plurality of metal, generally parallel, raised, rib means extending generally axially and extending outwardly to the shank diameter D s of the fastener.

Claim 3

The metal fastener of claim 1 wherein the fastener includes marking means to indicate the amount of plastic twist deformation of the reduced portion on rotation tightening of the fastener.

Claim 4

The metal fastener of claim 1 wherein the tensile strength (stress) of the metal in the reduced portion is made of such value that if the metal fastener is tested to failure in a tensile test the fastener will fail in the reduced portion with a tensile strength (force) at least as large as the specified minimum tensile strength (force) for the grade, size, and threads of the fastener.

Claim 5

The metal fastener of claim 1 wherein the axially transverse cross-sectional area A r of the reduced portion is constant in size along the axial length L r .

Claim 6

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a bolt of nominal diameter D and is not heat treated after forming and comprises: (a) a head component for the application of torque to the fastener; (b) an externally threaded component having threads of nominal diameter D with a stress area A s ; (c) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the head and threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L 4 with a first transition portion at the one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross sectional area A r .sbsb.max is not larger than the stress area A s of the threaded component and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to 0.83(σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component; and (d) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial length of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used.

Claim 7

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a bolt of nominal diameter D and is not heat treated after forming and comprises: (a) a head component for the application of torque to the fastener; (b) an externally threaded component having threads of nominal diameter D with a stress area A s ; (c) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the head and threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L 4 with a first transition portion at the one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross sectional area A r .sbsb.max is not larger than the stress area A s of the threaded component and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to 0.83(σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component; and (d) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial length of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used.

Claim 8

The metal fastener of claim 5 wherein the fastener includes marking means to indicate the amount of plastic twist deformation of the reduced portion on rotational tightening of the fastener.

Claim 9

The metal fastener of claim 5 wherein the axially transverse cross-sectional area A r is noncircular in shape over substantially the axial length L r and the means to align the fastener includes a plurality of metal, generally parallel, raised, rib means extending generally axially and extending outwardly to the shank diameter D s of the fastener.

Claim 10

The metal fastener of claim 5 wherein the axially transverse cross sectional area A r is circular in shape and the means to align the fastener includes a solid material peripherally positioned around the reduced portion and the first and second transition portions and forming a generally cylindrical shape which extends from the surface of the reduced portion and the transition portions outwardly to the shank diameter D s of the fastener.

Claim 11

The metal fastener of claim 5 wherein the tensile strength (stress) of the metal in the reduced portion is made of such value that if the metal fastener is tested to failure in a tensile test the fastener will fail in the reduced portion with a tensile strength (force) at least as large as the specified minimum tensile strength (force) for the grade, size, and threads of the fastener.

Claim 12

The metal fastener of claim 5 wherein the axially transverse cross-sectional area A r of the reduced portion is constant in size along the axial length L r .

Claim 13

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a stud of nominal diameter D and comprises: (a) two externally threaded components having threads of nominal diameter D with stress area A s ; (b) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the two threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L r with a first transition portion at the one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross-sectional area A r .sbsb.max is not larger than the stress area A s of the threaded components and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to (σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component; and (c) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial lengths of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used.

Claim 14

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a stud of nominal diameter D and comprises: (a) two externally threaded components having threads of nominal diameter D with stress area A s ; (b) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the two threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L r with a first transition portion at the one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross-sectional area A r .sbsb.max is not larger than the stress area A s of the threaded components and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to (σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component; and (c) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial lengths of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used.

Claim 15

The metal fastener of claim 11 wherein the fastener includes marking means to indicate the amount of plastic twist deformation of the reduced portion on rotation tightening of the fastener.

Claim 16

The metal fastener of claim 11 wherein the axially transverse cross-sectional area A r is noncircular in shape over substantially the axial length L r and the means to align the fastener includes a plurality of metal, generally parallel, raised, rib means extending generally axially and extending outwardly to the shank diameter D s of the fastener.

Claim 17

The metal fastener of claim 11 wherein the axially transverse cross-sectional area A r is circular in shape and the means to align the fastener includes a solid material peripherally positioned around the reduced portion and the first and second transition portions and forming a generally cylindrical shape which extends from the surface of the reduced portion and the transition portions outwardly to the shank diameter D s of the fastener.

Claim 18

The metal fastener of claim 11 wherein the tensile strength (stress) of the metal in the reduced portion is made of such value that if the metal fastener is tested to failure in a tensile test the fastener will fail in the reduced portion with a tensile strength (force) at least as large as the specified minimum tensile strength (force) for the grade, size, and threads of the fastener.

Claim 19

The metal fastener of claim 11 wherein the axially transverse cross-sectional area A r of the reduced portion is constant in size along the axial length L r .

Claim 20

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a bolt of nominal diameter D and is heat treated after forming and comprises: (a) a head component for the application of torque to the fastener; (b) an externally threaded component having threads of nominal diameter D with a stress area A s ; (c) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the head and threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L r with a first transition portion at one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross-sectional area Ar max is not larger than the stress area A s of the threaded component and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to (σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component and wherein the axially transverse cross-sectional area A r is circular in shape; and (d) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial lengths of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used and said means to align the fastener includes a solid material peripherally positioned around the reduced portion and the first and second transition portions and forming a generally cylindrical shape which extends from the surface of the reduced portion and the transition portions outwardly to the shank diameter D s of the fastener.

Claim 21

A metal fastener characterized by a sharp yield point and improved elongation beyond the yield point and a tensile strength (force) at least as large as the specified minimum for the grade, size, and threads of said metal fastener, which metal fastener is a bolt of nominal diameter D and is heat treated after forming and comprises: (a) a head component for the application of torque to the fastener; (b) an externally threaded component having threads of nominal diameter D with a stress area A s ; (c) a nonthreaded shank component having a diameter D s equal to or substantially equal to the nominal diameter D axially extending between the head and threaded components and integrally therewith, the shank component characterized by a reduced portion of axial length L r with a first transition portion at one end and a second transition portion at the other end of the reduced portion, and wherein within the reduced portion the maximum axially transverse cross-sectional area Ar max is not larger than the stress area A s of the threaded component and the minimum cross-sectional area A r .sbsb.min ranges from about 0.97A s to (σts min /σts max )A s , where, for the given grade and size of fastener, σts min is the specified minimum allowable tensile strength (stress) and σts max is the tensile strength (stress) corresponding to the specified maximum allowable core hardness, and the axial length L r ranges from about √A r .sbsb.min to the maximum length that can be accommodated within the shank component and wherein the axially transverse cross-sectional area A r is circular in shape; and (d) means with the reduced portion, extending axially along substantially the axial length L r of the reduced portion and the axial lengths of the first and second transition portions, to align the reduced portion of the metal fastener in a passageway in which the metal fastener is to be used and said means to align the fastener includes a solid material peripherally positioned around the reduced portion and the first and second transition portions and forming a generally cylindrical shape which extends from the surface of the reduced portion and the transition portions outwardly to the shank diameter D s of the fastener.

Claim 22

The metal fastener of claim 17 wherein the tensile strength (stress) of the metal in the reduced portion is made of such value that if the metal fastener is tested to failure in a tensile test the fastener will fail in the reduced portion with a tensile strength (force) at least as large as the specified minimum tensile strength (force) for the grade, size, and threads of the fastener.

Claim 23

The metal fastener of claim 17 wherein the fastener includes marking means to indicate the amount of plastic twist deformation of the reduced portion on rotation tightening of the fastener.