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US4334931A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for producing asbestos free machinable calcium silicate high heat-resistant material

Assignee: Nichias Corp
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Filing: 1981-03-16
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Granted: 1982-06-15
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Expires: 2001-03-16
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Abstract

Abstract The asbestos-free calcium silicate heat-resistant material composition, comprises: (A) 100 parts by weight of a mixture of lime and siliceous material having a CaO/SiO 2 mole ratio of 0.6-1.2; (B) 20-170 parts by weight of xonotlite obtained by hydrothermal synthesis; (C) 15-150 parts by weight of fibrous wollastonite; and (D) water in an amount of 2-8 times as much as that of the total solid contents and is produced by a method which comprises the steps of: (i) molding a slurry of a uniform mixture of that recited above in (A) to (D). (ii) steam curing said molded body in an atmosphere of steam under a pressure of not less than 6 kg/cm 2 to react the siliceous material with the lime; and (iii) heat treating said steam cured product to remove water therefrom at a temperature of not lower then 100° C. under atmospheric pressure.

Inventors

  • 👤 Hiroshi Asaumi
  • 👤 Kazuo Kubota
  • 👤 Hisanori Yokoo
  • 👤 Mitsuo Yamamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 16:57
CPC Classifications
C; C04; C04B; C04B28/00; C04B28/18; C04B28/186; C04B28/188; C04B2111/00; C04B2111/10; C04B2111/12; C04B2111/20; C04B2111/28; Y; Y02; Y02P; Y02P40/00; Y02P40/60; Y02W; Y02W30/00; Y02W30/50; Y02W30/91

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 67 words
Asbestos-free calcium silicate heat-resistant green material composition, which comprises: (A) 100 parts by weight of a mixture of lime and siliceous material having a CaO/SiO 2 mole ratio of 0.6-1.2; (B) 20-170 parts by weight of xonotlite obtained by hydrothermal synthesis; (C) 15-150 parts by weight of fibrous wollastonite; and (D) water in an amount of 2-8 times as much as that of the total solid contents.
Claim 2
Dependent Claim 67 words
Asbestos-free calcium silicate heat-resistant green material composition, which comprises: (A) 100 parts by weight of a mixture of lime and siliceous material having a CaO/SiO 2 mole ratio of 0.6-1.2; (B) 20-170 parts by weight of xonotlite obtained by hydrothermal synthesis; (C) 15-150 parts by weight of fibrous wollastonite; and (D) water in an amount of 2-8 times as much as that of the total solid contents.
Claim 3
Dependent Claim 27 words
The composition as in claim 1, wherein the amount of xonotlite is 30-100 parts by weight and the amount of fibrous wollastonite is 50-100 parts by weight.
Claim 4
Independent Claim 134 words
A method for producing an asbestos-free calcium silicate type heat-resistant material, including the steps of: (i) molding a slurry of a uniform mixture of: (A) 100 parts by weight of a mixture of lime and siliceous material having a CaO/SiO 2 mole ratio of 0.6-1.2; (B) 20-170 parts by weight of xonotlite obtained by hydrothermal synthesis; (C) 15-150 parts by weight of fibrous wollastonite; and (D) water in an amount of 2-8 times as much as that of the total solid contents. (ii) steam curing said molded body in an atmosphere of steam under a pressure of not less than 6 kg/cm 2 to react the siliceous material with the lime; and (iii) heat treating said steam-cured product to remove water therefrom at a temperature of not lower than 100° C. under atmospheric pressure.
Claim 5
Independent Claim 134 words
A method for producing an asbestos-free calcium silicate type heat-resistant material, including the steps of: (i) molding a slurry of a uniform mixture of: (A) 100 parts by weight of a mixture of lime and siliceous material having a CaO/SiO 2 mole ratio of 0.6-1.2; (B) 20-170 parts by weight of xonotlite obtained by hydrothermal synthesis; (C) 15-150 parts by weight of fibrous wollastonite; and (D) water in an amount of 2-8 times as much as that of the total solid contents. (ii) steam curing said molded body in an atmosphere of steam under a pressure of not less than 6 kg/cm 2 to react the siliceous material with the lime; and (iii) heat treating said steam-cured product to remove water therefrom at a temperature of not lower than 100° C. under atmospheric pressure.
Claim 6
Dependent Claim 25 words
The method according to claim 3, wherein the heat treating of step (iii) is carried out at a temperature of 330°-1000° C. under atmospheric pressure.
Claim 7
Dependent Claim 14 words
A molded, steam-cured and heat-treated material consisting essentially of the product of claim 3.

References Cited (Backward Citations)

US2748008A Cited
US3116158A Cited
US4111712A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-06-14 1985-12-14 1986-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-06-14 1989-12-14 1990-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-06-14 1993-12-14 1994-06-15 $7700.00 Window Closed / Lapsed

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