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US4333469A Expired / Lapsed US ⏱️ 0.0 years remaining

Bone growth stimulator

Assignee: Telectronics Pty Ltd
•
Filing: 1979-07-20
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Granted: 1982-06-08
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Expires: 1999-07-20
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Abstract

Abstract There is disclosed an improved implantable bone growth stimulator having a titanium, bullet-shaped case and pre-stretched helical electrode leads. The leads are sheathed, and the circuitry in the case is potted in silicone elastomer. The shape of the case lends itself to long-bone applications. The potting material is ideal for preventing ionic contamination of the circuit, while the metal case offers the requisite mechanical strength. The shape of the case facilitates removal during an explant procedure, and the pre-stretching of the leads prevents tissue damage at this time. The electrical circuit is a stacked assembly of components without a circuit board, which gives rise to the desired bullet shape of the case.

Inventors

  • 👤 Keith W. Jeffcoat
  • 👤 Geoffrey G. Wickham

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 01:14
CPC Classifications
A; A61; A61N; A61N1/00; A61N1/18; A61N1/32; A61N1/36; A61N1/372; A61N1/375; A61B; A61B17/00; A61B17/56; A61B17/58; A61N1/20

Claims Analysis

Total Claims: 110
Claim 1
Independent Claim 81 words
An implantable bone growth stimulator comprising a case made of at least 90% titanium, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a length which is at least two times greater than its diameter, said anode lead being made of platinum, being bent back where it exits said case, and being electrically connected to said case.
Claim 2
Dependent Claim 81 words
An implantable bone growth stimulator comprising a case made of at least 90% titanium, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a length which is at least two times greater than its diameter, said anode lead being made of platinum, being bent back where it exits said case, and being electrically connected to said case.
Claim 3
Dependent Claim 195 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being a boardless circuit whose components are stacked along the length of said case, said circuit including at least one transistor and at least one battery having a seal therearound, the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one battery being oriented with its axis co-extensive with the axis of said case, with the largest diametrical dimension of said stacked circuit being essentially that of said at least one battery, said stacked circuit being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said stacked circuit and a second pot completely filling the space between said first pot and said case.
Claim 4
Dependent Claim 195 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being a boardless circuit whose components are stacked along the length of said case, said circuit including at least one transistor and at least one battery having a seal therearound, the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one battery being oriented with its axis co-extensive with the axis of said case, with the largest diametrical dimension of said stacked circuit being essentially that of said at least one battery, said stacked circuit being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said stacked circuit and a second pot completely filling the space between said first pot and said case.
Claim 5
Dependent Claim 34 words
An implantable bone growth stimulator in accordance with claim 2 wherein said first pot includes a plurality of ribs along the exterior thereof for facilitating the formation of said second pot within said case.
Claim 6
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 3 wherein said stacked circuit includes at least one wire connected to a battery terminal and being partially disposed in one of said ribs.
Claim 7
Dependent Claim 212 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being a boardless circuit whose components are stacked along the length of said case, said circuit including at least one transistor and at least one battery having a seal therearound, the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one battery being oriented with its axis co-extensive with the axis of said case, with the largest diametrical dimension of said stacked circuit being essentially that of said at least one battery, said stacked circuit being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 8
Dependent Claim 212 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being a boardless circuit whose components are stacked along the length of said case, said circuit including at least one transistor and at least one battery having a seal therearound, the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one battery being oriented with its axis co-extensive with the axis of said case, with the largest diametrical dimension of said stacked circuit being essentially that of said at least one battery, said stacked circuit being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 9
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 5 wherein said at least one cathode lead is coated with silicone elastomer within said tubing adjacent to said end of said polyethylene sheath.
Claim 10
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 6 wherein said at least one cathode lead stretches by no more than 5% when it is pulled before it breaks.
Claim 11
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 7 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 12
Dependent Claim 86 words
An implantable bone growth stimulator comprising a case having a screwthreaded cap, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in silicone elastomer material within said case, some of said material being disposed in the thread of said cap.
Claim 13
Dependent Claim 86 words
An implantable bone growth stimulator comprising a case having a screwthreaded cap, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in silicone elastomer material within said case, some of said material being disposed in the thread of said cap.
Claim 14
Dependent Claim 96 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in silicone elastomer material within said case, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit said case.
Claim 15
Dependent Claim 96 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in silicone elastomer material within said case, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit said case.
Claim 16
Dependent Claim 113 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit said case.
Claim 17
Dependent Claim 113 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit said case.
Claim 18
Dependent Claim 100 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 19
Dependent Claim 100 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 20
Dependent Claim 34 words
An implantable bone growth stimulator in accordance with claim 10 wherein said first pot includes a plurality of ribs along the exterior thereof for facilitating the formation of said second pot within said case.
Claim 21
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 13 wherein said current source includes at least one wire connected to a battery terminal and being partially disposed in one of said ribs.
Claim 22
Dependent Claim 117 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 23
Dependent Claim 117 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 24
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 15 wherein said at least one cathode lead is coated with silicone elastomer within said tubing adjacent to said end of said polyethylene sheath.
Claim 25
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 16 wherein said at least one cathode lead stretches by no more than 5% when it is pulled before it breaks.
Claim 26
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 17 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 27
Dependent Claim 90 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 28
Dependent Claim 90 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case being made of metal, and having a cylindrical cross-section and a length which is at least two times greater than its diameter, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 29
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 19 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 30
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 20 wherein said plastic sheath is made of polyethylene.
Claim 31
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 19 wherein said plastic sheath is made of polyethylene.
Claim 32
Dependent Claim 71 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said case being made of a material which is at least 90% titanium, said anode lead being electrically attached to said case and said case having platinum on the exterior thereof.
Claim 33
Dependent Claim 71 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said case being made of a material which is at least 90% titanium, said anode lead being electrically attached to said case and said case having platinum on the exterior thereof.
Claim 34
Dependent Claim 115 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 35
Dependent Claim 115 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 36
Dependent Claim 132 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 37
Dependent Claim 132 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 38
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 25 wherein said at least one cathode lead is coated with silicone elastomer within said tubing adjacent to said end of said polyethylene sheath.
Claim 39
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 26 wherein said at least one cathode lead stretches by no more than 5% when it is pulled before it breaks.
Claim 40
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 27 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 41
Dependent Claim 105 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 42
Dependent Claim 105 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 43
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 29 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 44
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 30 wherein said plastic sheath is made of polyethylene.
Claim 45
Dependent Claim 91 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said anode lead exiting said case, being bent back, and being attached to the outside of said case.
Claim 46
Dependent Claim 91 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source with at least said one cathode lead exiting said case; characterized by said cathode lead and said case being made of materials which are at least 90% titanium, said anode lead being made of platinum, and said anode lead being electrically attached to said case, said anode lead exiting said case, being bent back, and being attached to the outside of said case.
Claim 47
Dependent Claim 143 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted in silicone elastomer material, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 48
Dependent Claim 143 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted in silicone elastomer material, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 49
Dependent Claim 151 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a bubble-free first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 50
Dependent Claim 151 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted within a silicone elastomer which fills said case, said silicone elastomer potting consisting of a bubble-free first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 51
Dependent Claim 167 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 52
Dependent Claim 167 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said current source being potted within a silicone elastomer which fills said case, said at least one cathode lead being sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 53
Dependent Claim 33 words
An implantable bone growth stimulator in accordance with claim 35 wherein said at least one cathode lead is coated with silicone elastomer within said tubing adjacent to said end of said polyethylene sheath.
Claim 54
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 36 wherein said at least one cathode lead stretches by no more than 5% when it is pulled before it breaks.
Claim 55
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 37 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 56
Dependent Claim 140 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 57
Dependent Claim 140 words
An implantable bone growth stimulator comprising a case; a current source in said case; said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules; and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source including at least one transistor and at least one battery having a seal therearound, with the leads of said at least one transistor and the seal of said at least one battery being disposed at and facing opposite ends of said case, said at least one cathode lead being covered with a plastic sheath, and said at least one cathode lead stretching by no more than 5% when it is pulled before it breaks.
Claim 58
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 39 wherein said at least one cathode leads is in the shape of a pre-stretched helix.
Claim 59
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 40 wherein said plastic sheath is made of polyethylene.
Claim 60
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 34 wherein said plastic sheath is made of polyethylene.
Claim 61
Dependent Claim 60 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source being completely encapsulated by a bubble-free first pot, with a second pot completely filling the space between said first pot and said case.
Claim 62
Dependent Claim 60 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said current source being completely encapsulated by a bubble-free first pot, with a second pot completely filling the space between said first pot and said case.
Claim 63
Dependent Claim 34 words
An implantable bone growth stimulator in accordance with claim 43 wherein said first pot includes a plurality of ribs along the exterior thereof for facilitating the formation of said second pot within said case.
Claim 64
Dependent Claim 53 words
An implantable bone growth stimulator in accordance with claim 43 wherein said at least one cathode lead is sheathed in plastic, and further including tubing covering that end of the sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding second pot which fills said case.
Claim 65
Dependent Claim 42 words
An implantable bone growth stimulator in accordance with claim 45 wherein said second pot material is a silicone elastomer and said at least one cathode lead is coated with silicone elastomer within said tubing adjacent to said end of said plastic sheath.
Claim 66
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 43 wherein said at least one cathode lead stretches by no more than 5% when it is pulled before it breaks.
Claim 67
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 47 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 68
Dependent Claim 36 words
An implantable bone growth stimulator in accordance with claim 43 wherein at least one centimeter of potting material separates every electrical component in said current source from the points at which said leads exit said case.
Claim 69
Dependent Claim 60 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said at least one cathode lead being covered with a plastic sheath and stretching by no more than 5% when it is pulled before it breaks.
Claim 70
Dependent Claim 60 words
An implantable bone growth stimulator comprising a case, a current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said at least one cathode lead being covered with a plastic sheath and stretching by no more than 5% when it is pulled before it breaks.
Claim 71
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 50 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 72
Dependent Claim 49 words
An implantable bone growth stimulator in accordance with claim 50 wherein said current source is potted in silicone elastomer material within said case, and at least one centimeter of said material separates every electrical component in said current source from the points at which said leads exit the case.
Claim 73
Dependent Claim 24 words
An implantable bone growth stimulator in accordance with claim 50 wherein said current source is potted within a silicone elastomer which fills said case.
Claim 74
Dependent Claim 40 words
An implantable bone growth stimulator in accordance with claim 53 wherein the silicone elastomer potting consists of a first pot completely enclosing said current source and a second pot completely filling the space between said first pot and said case.
Claim 75
Dependent Claim 57 words
An implantable bone growth stimulator in accordance with claim 53 wherein said at least one cathode lead is sheathed in polyethylene, and further including silicone elastomer tubing covering that end of the polyethylene sheath which is adjacent to said case, extending into said case, and being bonded to the surrounding silicone elastomer pot which fills said case.
Claim 76
Dependent Claim 30 words
An implantable bone growth stimulator in accordance with claim 50 wherein said at least one cathode lead is made of a material which is at least 90% titanium by weight.
Claim 77
Dependent Claim 103 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, said case having an end opposite said cap which is rounded, said current source being potted within a first pot of silicone elastomer which completely encloses said current source, and a second pot of silicone elastomer completely filling the space between said first pot and said case.
Claim 78
Dependent Claim 103 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, said case having an end opposite said cap which is rounded, said current source being potted within a first pot of silicone elastomer which completely encloses said current source, and a second pot of silicone elastomer completely filling the space between said first pot and said case.
Claim 79
Dependent Claim 95 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said current source being potted in silicone elastomer material within said case, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 80
Dependent Claim 95 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said current source being potted in silicone elastomer material within said case, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 81
Dependent Claim 112 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 82
Dependent Claim 112 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said current source being potted in a material which adheres to the inside wall of said case, allows out-gasing and is impervious to liquids and ionic and polar molecules, with at least one centimeter of said material separating every electrical component in said current source from the points at which said leads exit the case.
Claim 83
Dependent Claim 89 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said at least one cathode lead is covered with a plastic sheath, said at least one cathode lead stretching by no more than five percent when it is pulled before it breaks.
Claim 84
Dependent Claim 89 words
An implantable bone growth stimulator comprising a metal case, a potted current source in said case, and anode and at least one cathode leads electrically connected to said current source and exiting said case; characterized by said case having a cylindrical cross-section and a screw-threaded cap, said cap having a hole through which said leads exit, and said at least one cathode lead is covered with a plastic sheath, said at least one cathode lead stretching by no more than five percent when it is pulled before it breaks.
Claim 85
Dependent Claim 25 words
An implantable bone growth stimulator in accordance with claim 60 wherein said at least one cathode lead is in the shape of a pre-stretched helix.
Claim 86
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 61 wherein said plastic sheath is made of polyethylene.
Claim 87
Dependent Claim 18 words
An implantable bone growth stimulator in accordance with claim 60 wherein said plastic sheath is made of polyethylene.
Claim 88
Dependent Claim 45 words
An electrode for an implantable bone growth stimulator comprising an electrically conductive lead encased in a plastic sheath, said lead stretching by no more than five percent before it breaks and being implantable in a human body for use with said implantable bone growth stimulator.
Claim 89
Dependent Claim 45 words
An electrode for an implantable bone growth stimulator comprising an electrically conductive lead encased in a plastic sheath, said lead stretching by no more than five percent before it breaks and being implantable in a human body for use with said implantable bone growth stimulator.
Claim 90
Dependent Claim 15 words
An electrode in accordance with claim 64 wherein said plastic sheath is made of polyethylene.
Claim 91
Dependent Claim 48 words
An electrode in accordance with claim 64 further including a piece of silicone elastomer tubing partially contained on one end of said plastic sheath with said lead extending through said tubing, and silicone elastomer adhesive contained within said tubing around that portion of said lead which extends therethrough.
Claim 92
Dependent Claim 24 words
An electrode in accordance with claim 64 wherein said lead is made of a material which is at least ninety percent titanium by weight.
Claim 93
Dependent Claim 31 words
An electrode lead for an implantable bone growth stimulator comprising a pre-stretched helical coil encased in a plastic sheath, said coil stretching further by no more than 5% before it breaks.
Claim 94
Dependent Claim 31 words
An electrode lead for an implantable bone growth stimulator comprising a pre-stretched helical coil encased in a plastic sheath, said coil stretching further by no more than 5% before it breaks.
Claim 95
Dependent Claim 16 words
An electrode lead in accordance with claim 68 wherein said plastic sheath is made of polyethylene.
Claim 96
Dependent Claim 47 words
An electrode lead in accordance with claim 68 further including silicone elastomer tubing being partially contained on one end of said plastic sheath with said coil extending through said tubing, and silicone elastomer adhesive contained within said tubing around that portion of said coil which extends therethrough.
Claim 97
Dependent Claim 25 words
An electrode lead in accordance with claim 68 wherein said helical coil is made of a material which is at least 90% titanium by weight.
Claim 98
Independent Claim 88 words
A method of making an implantable bone growth stimulator comprising the steps of assembling a current source with anode and at least one cathode leads electrically connected thereto, potting said current source so that it is completely encapsulated except for said leads, placing the potted current source in a case with said leads exiting the case and with there being free space between the potted current source and the case, and potting the encapsulated current source with a material which completely fills the free space in said case.
Claim 99
Independent Claim 88 words
A method of making an implantable bone growth stimulator comprising the steps of assembling a current source with anode and at least one cathode leads electrically connected thereto, potting said current source so that it is completely encapsulated except for said leads, placing the potted current source in a case with said leads exiting the case and with there being free space between the potted current source and the case, and potting the encapsulated current source with a material which completely fills the free space in said case.
Claim 100
Dependent Claim 32 words
A method of making an implantable bone growth stimulator in accordance with claim 72 wherein said case is made of metal and the materials used in both potting steps are silicone elastomers.
Claim 101
Dependent Claim 42 words
A method of making an implantable bone growth stimulator in accordance with claim 73 wherein said case has a cylindrical shape, and said current source is assembled as a boardless circuit whose components are stacked so as to fit within said case.
Claim 102
Dependent Claim 38 words
A method of making an implantable bone growth stimulator in accordance with claim 74 wherein the encapsulated current source is made with a plurality of ribs along its exterior surface for facilitating the potting thereof in said case.
Claim 103
Dependent Claim 69 words
A method of making an implantable bone growth stimulator in accordance with claim 75 wherein prior to at least the last potting step the ends of said leads which are connected to said current source are sheathed in silicone elastomer tubing, and silicone elastomer adhesive is placed around said lead ends within said tubing, the ends of said tubing being potted during at least one of said potting steps.
Claim 104
Dependent Claim 40 words
A method of making an implantable bone growth stimulator in accordance with claim 76 wherein said case is at least 90% titanium, and the silicone elastomer used in the last potting step adheres to the inside wall of said case.
Claim 105
Dependent Claim 69 words
A method of making an implantable bone growth stimulator in accordance with claim 73 wherein prior to at least the last potting step the ends of said leads which are connected to said current source are sheathed in silicone elastomer tubing, and silicone elastomer adhesive is placed around said lead ends within said tubing, the ends of said tubing being potted during at least one of said potting steps.
Claim 106
Dependent Claim 40 words
A method of making an implantable bone growth stimulator in accordance with claim 73 wherein said case is at least 90% titanium, and the silicone elastomer used in the last potting step adheres to the inside wall of said case.
Claim 107
Dependent Claim 42 words
A method of making an implantable bone growth stimulator in accordance with claim 72 wherein said case has a cylindrical shape, and said current source is assembled as a boardless circuit whose components are stacked so as to fit within said case.
Claim 108
Dependent Claim 38 words
A method of making an implantable bone growth stimulator in accordance with claim 80 wherein the encapsulated current source is made with a plurality of ribs along its exterior surface for facilitating the potting thereof in said case.
Claim 109
Dependent Claim 82 words
A method of making an implantable bone growth stimulator in accordance with claim 72 wherein the material used in the last potting step is a silicone elastomer, and prior to at least the last potting step the ends of said leads which are connected to said current source are sheathed in silicone elastomer tubing, and silicone elastomer adhesive is placed around said lead ends within said tubing, the ends of said tubing being potted during at least one of said potting steps.
Claim 110
Dependent Claim 40 words
A method of making an implantable bone growth stimulator in accordance with claim 82 wherein said case is at least 90% titanium, and the silicone elastomer used in the last potting step adheres to the inside wall of said case.

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-06-07 1985-12-07 1986-06-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-06-07 1989-12-07 1990-06-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-06-07 1993-12-07 1994-06-08 $7700.00 Window Closed / Lapsed

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