Internal combustion engine

Claim 2

An internal combustion engine comprising an air compressor for receiving and compressing a flow of air to a given pressure and temperature; a heat exchanger defining a first flow path for receiving a pressurized flow of air from said compressor and a second flow path for receiving a flow of hot gas in heat exchange relation with said first path to heat the flow in said first flow path to a higher second temperature while cooling the flow in said second flow path; at least one expander having a cylinder, a piston reciprocally mounted in said cylinder for movement in a power stroke and an exhaust stroke, an inlet valve connected to said first flow path of said heat exchanger to direct a flow of compressed air at said second temperature into said cylinder during an intake phase of said power stroke while allowing the pressure of the air to reduce to atmospheric during a subsequent expansion phase of said power stroke, and an outlet valve connected to said second flow path of said heat exchanger to deliver an expanded flow of air at said second temperature from said cylinder to said second flow path during said exhaust stroke; first means for injecting fuel into said cylinder during said expansion phase of said power stroke in an amount adequate to maintain the temperature of the air therein at or above the temperature of the air upon entry therein during said intake phase; and second means connected to said piston for absorbing and storing the energy of each expansion stroke of said piston for subsequent use.

Claim 3

An internal combustion engine as set forth in claim 1 wherein said second means includes a crankshaft connected to said piston of said expander and to said compressor for driving said compressor and a flywheel mounted on said crankshaft for absorbing energy during said power stroke of said piston and delivering some of the stored energy to said compressor during said exhaust stroke.

Claim 4

An internal combustion engine as set forth in claim 2 which further includes a hydraulic pump connected to said piston of said expander to deliver a hydraulic medium during said power stroke, and a hydraulic motor connected to said pump and said crankshaft to receive the hydraulic medium from said pump and to drive said crankshaft.

Claim 5

An internal combustion engine as set forth in claim 1 wherein said compressor is a multi-stage compressor.

Claim 6

An internal combustion engine as set forth in claim 1 wherein said first means includes a fuel injection valve for injecting gaseous fuel into said cylinder in an opened condition of said injection valve during said expansion phase of said power stroke, a first conduit having an orifice of predetermined size for conveying a flow of pressurized gaseous fuel therein, a plenum connected to said first conduit to receive a flow of fuel therefrom, a second conduit having an orifice of larger size than said first conduit and being connected between said plenum and said injection valve to deliver a flow of fuel from said plenum to said injection valve.

Claim 7

An internal combustion engine as set forth in claim 1 which further includes a hydraulic pump connected to said piston of said expander to deliver a hydraulic medium during said power stroke, and a hydraulic motor connected to said pump and said second means to receive the hydraulic medium from said pump and to drive said second means.

Claim 8

An internal combustion engine as set forth in claim 6 wherein second means includes a crankshaft having a flywheel thereon for absorbing energy during said power stroke of said piston and delivering some of the stored energy to said compressor during said exhaust stroke.

Claim 9

An internal combustion engine as set forth in claim 7 which further includes a second hydraulic pump connected to said crankshaft to deliver a hydraulic medium and a second hydraulic motor connected to and between said second hydraulic pump and said compressor to drive said compressor in response to delivery of the hydraulic medium to said second motor from said second pump.

Claim 10

In an internal combustion engine, the combination comprising a compressor including at least a pair of cylinders, each said cylinder having an inlet valve for introducing a flow of air into said cylinder and an outlet valve for exhausting compressed air out of said cylinder; an intercooler defining a first flow path between an outlet valve of one of said cylinders and an inlet valve of another of said cylinders for conveying a flow of compressed air therebetween, said intercooler defining a second flow path for directing a flow of water in heat exchange relation with said first flow path; a heat exchanger defining a first flow path for receiving a pressurized flow of air from said compressor and a second flow path for receiving a flow of hot gas in heat exchange relation with said first path to heat the flow in said first flow path to a higher second temperature while cooling the flow in said second flow path; at least one expander having a cylinder, a piston reciprocally mounted in said cylinder for movement in a power stroke and an exhaust stroke, an inlet valve connected to said first flow path of said heat exchanger to direct a flow of compressed air at said second temperature into said cylinder during an initial phase of said power stroke while allowing the pressure of the air during a subsequent expansion phase of said power stroke to reduce to atmospheric, and an outlet valve connected to said second flow path of said heat exchanger to deliver an expanded flow of air at said second temperature from said cylinder to said second flow path during said exhaust stroke; first means for injecting fuel into said cylinder during said expansion phase of said power stroke in amounts adequate to maintain the temperature of the air therein constant and at least at said second temperature; second means connected to said piston for absorbing and storing the energy of said expansion stroke of said piston; and a coolant circuit for passing a flow of coolant through said cylinders of said compressor and expander to cool said cylinders and through said second flow path of said intercooler to cool the flow of compressed air in said first flow path of said intercooler.

Claim 11

In an internal combustion engine, the combination comprising a compressor including at least a pair of cylinders, each said cylinder having an inlet valve for introducing a flow of air into said cylinder and an outlet valve for exhausting compressed air out of said cylinder; an intercooler defining a first flow path between an outlet valve of one of said cylinders and an inlet valve of another of said cylinders for conveying a flow of compressed air therebetween, said intercooler defining a second flow path for directing a flow of water in heat exchange relation with said first flow path; a heat exchanger defining a first flow path for receiving a pressurized flow of air from said compressor and a second flow path for receiving a flow of hot gas in heat exchange relation with said first path to heat the flow in said first flow path to a higher second temperature while cooling the flow in said second flow path; at least one expander having a cylinder, a piston reciprocally mounted in said cylinder for movement in a power stroke and an exhaust stroke, an inlet valve connected to said first flow path of said heat exchanger to direct a flow of compressed air at said second temperature into said cylinder during an initial phase of said power stroke while allowing the pressure of the air during a subsequent expansion phase of said power stroke to reduce to atmospheric, and an outlet valve connected to said second flow path of said heat exchanger to deliver an expanded flow of air at said second temperature from said cylinder to said second flow path during said exhaust stroke; first means for injecting fuel into said cylinder during said expansion phase of said power stroke in amounts adequate to maintain the temperature of the air therein constant and at least at said second temperature; second means connected to said piston for absorbing and storing the energy of said expansion stroke of said piston; and a coolant circuit for passing a flow of coolant through said cylinders of said compressor and expander to cool said cylinders and through said second flow path of said intercooler to cool the flow of compressed air in said first flow path of said intercooler.

Claim 12

The combination as set forth in claim 9 wherein said coolant circuit further includes a water pump for pumping water through said cylinders and intercooler and a radiator connected between said water pump and said intercooler for receiving a flow of heated water therefrom and which further comprises a fan for blowing air through said radiator.

Claim 13

The combination as set forth in claim 9 which further comprises an exhaust pipe connected to said second flow path of said heat exchanger to exhaust waste gas therefrom.

Claim 16

A method as set forth in claim 12 wherein the length of the intake phase of the power stroke is set so that the expanded gas returns to atmospheric pressure after the expansion phase of the power stroke is completed.

Claim 17

A method as set forth in claim 13 wherein the rate of fuel injection is varied throughout the expansion phase of the power stroke so as to keep the gas temperature at about the same value as that of the air entering the cylinder during the intake phase of the power stroke.