Production of thermally stabilized polyester with alkylene carbonates and sodium or potassium iodide

Claim 2

A high molecular weight linear polyester stabilized against thermal degradation comprising a polyester reacted with a thermally stabilizing amount of an alkylene carbonate having a 5 or 6 membered ring in the presence of a catalytic amount of a compound selected from the group consisting of sodium iodide, potassium iodide or mixtures thereof.

Claim 3

The polyester of claim 1 wherein the polyester is polyethylene terephthalate.

Claim 4

The polyester of claim 1 wherein the alkylene carbonate is ethylene carbonate.

Claim 5

In a process for the preparation of a high molecular weight linear condensation polyester wherein terephthalic acid is esterified with a glycol containing 2 to 10 carbon atoms per molecule under esterification conditions and the resulting esterification product is polycondensed, the improvement which comprises providing a reduction in the free carboxyl content of the polyester to a carboxyl concentration of less than 10 gram equivalents per 10 6 grams of polyester by reacting the polyester in molten form with a thermally stabilizing amount of a stabilizer comprising an alkylene carbonate having a 5 to 6 membered ring in the presence of a catalytic amount of a compound selected from the group consisting of sodium iodide, potassium iodide or mixtures thereof.

Claim 6

In a process for the preparation of a high molecular weight linear condensation polyester wherein terephthalic acid is esterified with a glycol containing 2 to 10 carbon atoms per molecule under esterification conditions and the resulting esterification product is polycondensed, the improvement which comprises providing a reduction in the free carboxyl content of the polyester to a carboxyl concentration of less than 10 gram equivalents per 10 6 grams of polyester by reacting the polyester in molten form with a thermally stabilizing amount of a stabilizer comprising an alkylene carbonate having a 5 to 6 membered ring in the presence of a catalytic amount of a compound selected from the group consisting of sodium iodide, potassium iodide or mixtures thereof.

Claim 7

The process of claim 4 wherein the glycol is ethylene glycol.

Claim 8

The process of claim 4 wherein the carbonate is ethylene carbonate.

Claim 9

In a continuous process for the preparation of a high molecular linear condensation polyester particularly useful for preparation of tire yarn, wherein terephthalic acid is continuously esterified with a glycol containing 2 to 10 carbon atoms per molecule under esterification conditions and the resulting esterification product is continuously polycondensed in a series of polycondensation zones at subatmospheric pressure, the improvement which comprises providing a reduction in the free carboxyl content of the polyester to a carboxyl concentration of less than 10 gram equivalents per 10 6 grams of polyester by reacting the polyester in molten form at about 270° C. to 300° C. with a thermally stabilizing amount of carbonate in the presence of a catalytic amount of a compound selected from the group consisting of sodium iodide, potassium iodide or mixtures thereof, said process being further characterized in that the carbonate and catalyst are added to the polyester process stream with mixing after the penultimate polycondensation zone and at a point to give 1 to 10 minutes reaction with the polyester before the polyester enters the last polycondensation zone, said reaction between the carbonate and the polyester being carried out under superatmospheric pressure.

Claim 10

In a continuous process for the preparation of a high molecular linear condensation polyester particularly useful for preparation of tire yarn, wherein terephthalic acid is continuously esterified with a glycol containing 2 to 10 carbon atoms per molecule under esterification conditions and the resulting esterification product is continuously polycondensed in a series of polycondensation zones at subatmospheric pressure, the improvement which comprises providing a reduction in the free carboxyl content of the polyester to a carboxyl concentration of less than 10 gram equivalents per 10 6 grams of polyester by reacting the polyester in molten form at about 270° C. to 300° C. with a thermally stabilizing amount of carbonate in the presence of a catalytic amount of a compound selected from the group consisting of sodium iodide, potassium iodide or mixtures thereof, said process being further characterized in that the carbonate and catalyst are added to the polyester process stream with mixing after the penultimate polycondensation zone and at a point to give 1 to 10 minutes reaction with the polyester before the polyester enters the last polycondensation zone, said reaction between the carbonate and the polyester being carried out under superatmospheric pressure.

Claim 11

The process of claim 7 wherein the glycol is ethylene glycol.

Claim 12

The process of claim 7 wherein the carbonate is ethylene carbonate.