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US4325801A Expired / Lapsed US ⏱️ 0.0 years remaining

Three-stage coal liquefaction process

Assignee: Chevron USA Inc
•
Filing: 1980-09-10
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Granted: 1982-04-20
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Expires: 2000-09-10
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Abstract

Abstract Disclosed is a three-stage process for liquefying coal in which a coal-solvent slurry is sequentially passed through a first dissolving stage and two catalytic reaction stages in series. The first catalytic reaction stage contains a catalyst having a selectivity for converting heptane insolubles to lower molecular weight compounds and a portion of the effluent from said stage is recycled for use as solvent in the dissolver. The second catalytic reactor is operated under hydrocracking conditions.

Inventors

  • 👤 Christopher W. Kuehler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 14:57
CPC Classifications
C; C10; C10G; C10G1/00; C10G1/002; C10G1/006

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 138 words
A three-stage process for liquefying coal which comprises: forming a coal-solvent slurry by mixing subdivided coal with a solvent; passing said slurry through a dissolving stage to substantially dissolve said coal and produce an effluent comprising dissolved coal, solvent, insoluble solids, and heptane insolubles; passing effluent containing the dissolved coal and the insoluble solids from said dissolving stage with added hydrogen through a first catalytic reaction stage containing a catalyst having a selectivity for converting heptane insolubles to lower molecular weight compounds, to convert heptane insolubles in said effluent from said dissolution stage to lower molecular weight compounds; recycling a portion of the effluent from said first catalytic reaction stage for use as solvent; and passing remaining effluent from said first catalytic reaction stage through a second catalytic reaction stage containing hydrocracking catalyst and operating under hydrocracking conditions.
Claim 2
Dependent Claim 138 words
A three-stage process for liquefying coal which comprises: forming a coal-solvent slurry by mixing subdivided coal with a solvent; passing said slurry through a dissolving stage to substantially dissolve said coal and produce an effluent comprising dissolved coal, solvent, insoluble solids, and heptane insolubles; passing effluent containing the dissolved coal and the insoluble solids from said dissolving stage with added hydrogen through a first catalytic reaction stage containing a catalyst having a selectivity for converting heptane insolubles to lower molecular weight compounds, to convert heptane insolubles in said effluent from said dissolution stage to lower molecular weight compounds; recycling a portion of the effluent from said first catalytic reaction stage for use as solvent; and passing remaining effluent from said first catalytic reaction stage through a second catalytic reaction stage containing hydrocracking catalyst and operating under hydrocracking conditions.
Claim 3
Dependent Claim 36 words
A three-stage process for liquefying coal is recited in claim 1, wherein said catalyst having a selectivity for converting heptane insolubles to lower molecular weight compounds comprises a catalytically-active transition metal supported on a sepiolite carrier.
Claim 4
Dependent Claim 36 words
A three-stage process for liquefying coal as recited in claim 2, further comprising: removing substantially all of the coal residue from the effluent which is recycled from said first catalytic reaction stage for use as solvent.

References Cited (Backward Citations)

US3143489A Cited
US3488279A Cited
US4085032A Cited
US4085033A Cited
US4123347A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-04-19 1985-10-19 1986-04-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-04-19 1989-10-19 1990-04-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-04-19 1993-10-19 1994-04-20 $7700.00 Window Closed / Lapsed

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