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US4324588A Expired / Lapsed US ⏱️ 0.0 years remaining

Arc erosion resistant composite materials and processes for their manufacture

Assignee: PHIBRO-SALOMON Inc
•
Filing: 1979-08-17
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Granted: 1982-04-13
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Expires: 1999-08-17
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Abstract

Abstract This invention relates to an arc erosion-resistant composite material and methods for its manufacture and, more specifically, composite arc erosion resistant materials useful as electrodes in spark plug and jet engine igniters to promote longer useful life. An arc resistant material in particulate form is dispersed throughout a lower melting matrix metal clad in a tube of nickel or nickel alloy, and then worked to a very small outside diameter, after which the composite may be cut to provide electrode elements. Ruthenium and iridium, and their alloys comprise the arc erosion resistant material. Suitable matrix metals comprise silver, gold, copper, nickel, and palladium.

Inventors

  • 👤 Edward D. Zysk
  • 👤 Robert Stephans

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 09:41
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/01; B32B15/018; H; H01; H01T; H01T13/00; H01T13/20; H01T13/39

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 110 words
A method for obtaining arc erosion-resistant composite material for use with electrodes, which method comprises: compressing a core of green state pellets of (a) an arc erosion resistant material selected from the group consisting of ruthenium, iridium, alloy of ruthenium, alloy or iridium, alloy of ruthenium and iridum, and mixtures thereof, and (b) a matrix metal selected from the group consisting of silver, copper, gold, palladium, nickel, alloys thereof, and mixtures thereof; inserting said core into a close-fitting tube of a material selected from the group consisting of nickel and nickel alloy; sealing said tube; and reducing the diameter of said tube by cold working to a predetermined outside diameter.
Claim 2
Independent Claim 110 words
A method for obtaining arc erosion-resistant composite material for use with electrodes, which method comprises: compressing a core of green state pellets of (a) an arc erosion resistant material selected from the group consisting of ruthenium, iridium, alloy of ruthenium, alloy or iridium, alloy of ruthenium and iridum, and mixtures thereof, and (b) a matrix metal selected from the group consisting of silver, copper, gold, palladium, nickel, alloys thereof, and mixtures thereof; inserting said core into a close-fitting tube of a material selected from the group consisting of nickel and nickel alloy; sealing said tube; and reducing the diameter of said tube by cold working to a predetermined outside diameter.
Claim 3
Dependent Claim 18 words
The method of claim 1 wherein said core comprises about 10% silver and 90% ruthenium, or ruthenium alloy.
Claim 4
Dependent Claim 15 words
The method of claim 1 in which sealing of said tube is accomplished by crimping.
Claim 5
Dependent Claim 18 words
The method of claim 1 in which the sealing of said tube is accomplished by inserting metal plugs.
Claim 6
Dependent Claim 46 words
The method of claim 1 wherein the diameter is reduced by alternating steps of cold working said tubularly enclosed core in the range of from about 40% to about 60% reduction in outside diameter, and annealing to relieve stress in the tubing caused by the working.

References Cited (Backward Citations)

US2365083A Cited
US2862844A Cited
US3496622A Cited
US3498763A Cited
US3868530A Cited
US4048705A Cited
US4093887A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-04-12 1985-10-12 1986-04-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-04-12 1989-10-12 1990-04-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-04-12 1993-10-12 1994-04-13 $7700.00 Window Closed / Lapsed

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