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US4322368A Expired / Lapsed US ⏱️ 0.0 years remaining

Copper-promoted antimony phosphate oxide complex catalysts

Assignee: Standard Oil Co
•
Filing: 1979-12-28
•
Granted: 1982-03-30
•
Expires: 1999-12-28
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Abstract

Abstract Oxide complexes comprising copper-promoted antimony phosphates have been found to exhibit significant catalytic activity in various oxidation-type reactions such as the ammoxidation of propylene to produce acrylonitrile.

Inventors

  • 👤 Andrew T. Guttmann
  • 👤 Robert K. Grasselli

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 05:45
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/16; B01J27/18; B01J27/1802; B01J27/1817; C; C07; C07C; C07C253/00; C07C253/24; C07C253/26; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 202 words
In an ammoxidation process for producing a nitrile in which a reactant selected from the group consisting of propylene, isobutylene, t-butyl alcohol, acrolein and methacrolein together with oxygen and ammonia in the vapor phase are contacted with an oxide complex catalyst at elevated temperature, the improvement wherein said catalyst is an antimony phosphate having an Sb/P ratio of 0.7/1 to 1/0.7, a majority of said catalyst having the SbPO 4 layered structure, at least 70% of the antimony in said oxide complex catalyst being in the trivalent state, said oxide complex catalyst consisting essentially of the formula Sb.sub.m Cu.sub.n A.sub.a C.sub.e P.sub.p D.sub.d O.sub.x wherein A is one or more elements selected from the alkali metals, alkaline earth metals and thallium; C is one or more elements selected from the group consisting of Fe, Co, Ni, Mn, Cr, Bi, Zn, Cd and B; D is one or more elements selected from the group consisting of As, Te, Ge, Sn, and Ti; and wherein m is 5-15; n is 0.01-5 a is 0-2 e is 0-7.5 p is 5-15; d is 0-1; n+a+e+d=0.1 to 10 based on m+p=20; and x is determined by the nature and the oxidation state of the other elements.
Claim 2
Dependent Claim 202 words
In an ammoxidation process for producing a nitrile in which a reactant selected from the group consisting of propylene, isobutylene, t-butyl alcohol, acrolein and methacrolein together with oxygen and ammonia in the vapor phase are contacted with an oxide complex catalyst at elevated temperature, the improvement wherein said catalyst is an antimony phosphate having an Sb/P ratio of 0.7/1 to 1/0.7, a majority of said catalyst having the SbPO 4 layered structure, at least 70% of the antimony in said oxide complex catalyst being in the trivalent state, said oxide complex catalyst consisting essentially of the formula Sb.sub.m Cu.sub.n A.sub.a C.sub.e P.sub.p D.sub.d O.sub.x wherein A is one or more elements selected from the alkali metals, alkaline earth metals and thallium; C is one or more elements selected from the group consisting of Fe, Co, Ni, Mn, Cr, Bi, Zn, Cd and B; D is one or more elements selected from the group consisting of As, Te, Ge, Sn, and Ti; and wherein m is 5-15; n is 0.01-5 a is 0-2 e is 0-7.5 p is 5-15; d is 0-1; n+a+e+d=0.1 to 10 based on m+p=20; and x is determined by the nature and the oxidation state of the other elements.
Claim 3
Dependent Claim 12 words
The process of claim 1 wherein said reactant is propylene and/or isobutylene.
Claim 4
Dependent Claim 41 words
The process of claim 2 wherein at least 80% of said catalyst has said layered structure, the Sb/P ratio in said catalyst is 0.8/1 to 1/0.8 and at least 90% of the Sb in said catalyst is in the trivalent state.
Claim 5
Dependent Claim 12 words
The process of claim 1 wherein said catalyst is free of molybdenum.
Claim 6
Dependent Claim 10 words
The process of claim 4 wherein said catalyst contains tellurium.
Claim 7
Dependent Claim 24 words
The process of claim 5 wherein said catalyst contains 0.1 to 1 atoms of tellurium based on the number of atoms in said formula.
Claim 8
Dependent Claim 13 words
The process of claim 1 wherein said catalyst is free of pentavalent antimony.
Claim 9
Dependent Claim 9 words
The process of claim 1 wherein n+a+e+d=0.35 to 5.
Claim 10
Dependent Claim 9 words
The process of claim 8 wherein n+a+e+d=1 to 3.5.
Claim 11
Dependent Claim 11 words
The process of claim 1 wherein said catalyst contains pentavalent antimony.
Claim 12
Dependent Claim 19 words
The process of claim 1 wherein said catalyst contains 0 to 1 atoms Fe based on 9.6 atoms P.
Claim 13
Dependent Claim 10 words
The process of claim 11 wherein said catalyst contains Fe.

References Cited (Backward Citations)

US3546138A Cited
US3892794A Cited
US3956181A Cited
US4174354A Cited
US4139552A Cited
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US4162234A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1985-03-29 1985-09-28 1986-03-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1989-03-29 1989-09-28 1990-03-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1993-03-29 1993-09-28 1994-03-30 $7700.00 Window Closed / Lapsed

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